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132 articles for “Al-Si alloy”
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Investigating the Influence of Process Parameters on Photochemical Machining of Phosphor Bronze Alloy Microchannels
Abstract: Microchannels are widely employed in microfluidic devices, biomedical systems, and compact heat exchangers, where their functional efficiency depends strongly on surface finish, dimensional control, and edge quality. Traditional machining techniques often face limitations in producing such features with the required precision, prompting the use of advanced micromachining methods. In the present work, photochemical machining (PCM) has been applied to fabricate serpentine-shaped microchannels in phosphor bronze. The study systematically investigates the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 837–846 Read article
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Wear Behavior and Mechanical Characterization of Pure Aluminum Reinforced with RHA by Using Powder Metallurgy Method
Abstract: In recent years, composites made from aluminum and its alloys have gained significant attention due to their optimal blend of low weight, high strength, impressive toughness, enhanced thermal stability, straightforward casting processes, superior corrosion resistance, and availability compared to unreinforced aluminum and its alloys. These aluminum-based composites are widely utilized in producing components for industries such as automotive, aerospace, marine, and nuclear. Rice husk ash (RHA) is a fine, powdery …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 495–502 Read article
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Experimental Investigation of Hardness of FSW Al 5083 Alloy for Naval and Marine Application
Abstract: Friction stir welding (FSW) is a relatively novel method of solid-state joining. This connecting method is adaptable, environmentally benign, and low-energy. The present study focuses on hardness testing on welded butt joints, introducing the Friction Stir Welding procedure on aluminium alloys Al 5083, which are known for their remarkable performance in severe conditions. It is widely used in naval and marine applications due to its excellent resistance to seawater damage. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 227–236 Read article
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Fabrication and Characterization of Zinc-based Alloy for Bio-implants
Abstract: Zinc-based alloys are potential biodegradable implants and can replace Magnesium and Titaniumbased materials via engineering their biomechanical properties with Zinc. Implants, due to their intricate geometries are difficult to fabricate by conventional manufacturing techniques. Therefore, they are usually fabricated by Additive manufacturing and Powder metallurgy techniques. In the present work, Zinc, Magnesium, manganese and titanium are alloyed using powder metallurgy technique. Vickers micro-hardness, UTM, Zeiss microscopy and Corrosion testing using …
Published in Journal of Polymer & Composites · Vol. 11, Issue 7, 2023 · pp. 1–13 Read article
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Experimental Assessment and Statistical Argument of Al-Si/CSA/MoS2 Hybrid Composites for Mechanical and Tribological Characteristics
Abstract: To augment the mechanical and tribological properties of Al-Si matrix composites complement with molybdenum disulphide (MoS₂) and coconut shell ash (CSA), a mixed experimental and Face-Centered Composite (FCC)strategy was employed. A liquid metallurgical method called stir casting was used to create hybrid composites with 5–15 wt.% CSA and 1–3 wt.% MoS₂. A FCC experimental design with thirty runs was used to thoroughly evaluate the materials. This design allowed for the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 792–802 Read article
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Dynamic deformation and microstructural characteristics of AA5083 under the influence of electrochemical behaviour using equal channel angular pressing
Abstract: Large-scale Equal channel angular pressing is a great engineering material that has more potential for AA5083 industrial applications. Uniaxial dynamic compressive tests across a temperature of 448 K were conducted for the ECAP technique AA5083 in order to create such a design framework. The microstructure was described using transmission electron microscopy and scanning electron microscope both before and after dynamic loading. The plastic flow behaviour of the AA5083 was described …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 95–112 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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A Study on Friction Stir Processing Effected on Hardness and Tensile Properties When Single Pass and Double Pass Is Considered Using Al 6061 And Steel Material
Abstract: The principle of friction stir welding was initially employed to build the emerging technology known as friction stir processing, or FSP. FSP has shown to be a successful method of developing face mixes and increasing the material's mechanical parcels. Aluminum blends are among those accoutrements over which the FSP can be performed successfully. The study comprised the careful processing of steel and Al 6061 samples using both single and double …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 16–23 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Innovative Applications of Smart Materials in Aviation: A Comprehensive Review
Abstract: Smart materials are transforming the aviation industry by offering innovative solutions that enhance performance, safety, and sustainability. The use of smart materials can enhance the efficiency, safety, and longevity of aerospace structures by sensing, responding, and adjusting to environmental changes in real time. The objective of this review is to examine how smart materials can be used in aviation, especially in the field of sensor networks, control systems, and structural …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 114–132 Read article
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A Review on Characterization of Mechanical Behavior of AA5083 Through Equal Channel Angular Pressing at Different Channel Angles
Abstract: Materials that have been enhanced through traditional techniques like strain hardening, the addition of solutes, altering grain size through precipitation and refining are commonly utilized in industrial applications. However, there is a restriction on the extent of deformation that these traditional techniques can impose on a material. This research centered on examining the primary mechanical characteristics of aluminum alloys when polycrystalline materials incorporate an extremely fine grain size. By producing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 54–68 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Wear and Tribological Characteristics of Novel Metal Matrix Composites
Abstract: The development of advanced metal matrix composites (MMCs) with enhanced tribological performance has become increasingly important due to the premature failure of critical engineering components operating under severe wear conditions in automotive, aerospace, marine, defense, and power generation systems. Conventional composites such as Copper–Alumina and Aluminium–Silicon Carbide have demonstrated improved mechanical and wear characteristics; however, their widespread application is often limited by issues including particle agglomeration, non-uniform reinforcement distribution, porosity …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1346 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Impact of Tool rotating speeds on the Mechanical characteristics of dissimilar friction stir-welded AZ80A-Mg – AA6061-Al joints
Abstract: In this investigation, separate AA6061-Al and AZ80A-Mg alloy plates were effectively joined through stir welding with friction. We looked closely at the weld joints' characteristics, especially their mechanical aspects. In the experiment, here were multiple tool rotating rates (rpm) of 800, 1000, 1200, 1400, and 1600 used. A cylindrical pin-equipped tool featuring a tapered profile was utilized, inserted into the AA6061 alloy plate is offset by 0.5 mm, while maintaining …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 161–168 Read article
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Composite Solutions for Sustainable Mobility: Aluminum Alloy, Carbon Fiber, and Graphene in Chassis Frame Design
Abstract: This study describes the design and analysis of a chassis frame made of carbon fibre, graphene, and aluminium alloy composite materials. A frame must be able to sustain vibration, shocks, and bending and torsional pressures. This piece of work uses a rectangular cross-sectional area to design a frame. After that, the simulated chassis is taken for investigation using composite materials such as aluminium alloy and carbon fibre reinforced with graphene. …
Published in International Journal of Solid State Innovations & Research · Vol. 1, Issue 2, 2023 · pp. 1–7 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Application of Artificial intelligence in Single Point Incremental Forming for Surface Roughness Prediction
Abstract: The sheet metal forming industries always try to find an emerging trend to form sheet-metal in a cost-effective manner. In this regard, a forming technique is trending termed as single point incremental forming (SPIF) in which a simple forming tool having hemispherical end rod is moving and simultaneously deforming the clamped metal sheet according to predetermined toolpath command and forms a complete shape. The achievement of required surface quality is …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 237–246 Read article