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194 articles for “machining characteristics”
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Experimental Investigation on Machining Characteristics of EN19 Alloy Steel Using CNC Vertical Machining Center
Abstract: In this research work, the detailed experimentation investigation was performed for EN19 steel using milling process on CNC VMC. The experimentation strategy has been planned using Taguchi’s L9 orthogonal array, consisting of three process parameters such as cutting speed, feed rate and depth of cut on material removal rate (MRR) and surface roughness (SR). Two different types of end mill cutters (solid carbide and titanium nitride coated carbide end mill) …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 91–101 Read article
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Modelling and analysis of machining characteristics of aluminium composite on CNC by Taguchi L9
Abstract: The machining of aluminum silicon oxide is used in high speed CNC milling in light of the fact that such composites have number of applications in the aeronautics industry. The inspiration driving this examination is to explore the effects of machining parameters on surface roughness and material expulsion rate in high exactness CNC machine since industry requires low surface unpleasantness and high material expulsion rate, the model for surface harshness …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 2, 2022 · pp. 1–7 Read article
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Investigation of Physical Characteristics and Machining Parameters of Improved Al-SiC MMC Using Dry EDM Process for Aerospace Industries
Abstract: Aluminium-based composite is widely used in aerospace and automobile industries because it is lighter in weight; but the trouble is that it is easily worn-out and life of the components is decreased. To overcome these problems, aluminium silicon carbide composite material has been developed with good wear-resistance, hardness and lighter weight. Silicon carbide has good mechanical properties like wear resistance, hardness, toughness and high melting point. Silicon carbide weight fractions …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 15–32 Read article
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An Experimental Study to Determine Optimum Machining Conditions for Electrical Discharge Machining of the Heat Treatable Steel 42CrMo4 (Din 1.7225)
Abstract: Electric discharge machining (EDM) is a well-established machining option and a non-traditional machining process, in many manufacturing-related industries worldwide. It is found to be capable of machining geometrically complex or hard material components, which are specific and difficult-to-machine. In this study, the electrical discharge machining of 42CrMo4 with different electrode materials namely, copper, aluminum and tungsten carbide and process parameters was performed to explore the influence of EDM parameters on …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 23–32 Read article
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Drilling machine operations and characteristics, including benefits and drawbacks
Abstract: The drill press's capabilities vary depending on the machine's electronic motor, pillar diameter, spindle nose, travel, speed, and spindle speed. These are widely utilised in the automotive, printing, and engineering industries to improve the machine's consistency and tensile strength while quickly transitioning to resistive materials with high-quality results. Industries that require the mixing and grinding of solid and liquid material frequently use milling cum drilling machines.Drilling equipment is classified based …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 2, 2022 · pp. 12–16 Read article
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Multi-Objective Optimization of Carbon-Glass Fiber Polymer Drilling Process Based on Fuzzy Grey Entropy Weighing Method
Abstract: In recent years, the machining characteristics of hybrid fiber polymer composites have garnered significant research attention due to their growing industrial applications. This study specifically focuses on the drilling of hybrid carbon-glass fiber reinforced (CGFR) epoxy composites, fabricated using the hand layup technique. The key machining characteristics evaluated in this drilling process include surface roughness and circularity error. The influence of critical drilling process parameters, such as spindle speed, drill …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 100–112 Read article
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Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
Abstract: In this paper, cutting of SS316 material using electro discharge machining (EDM) with a copper electrode using RSM technique is discussed. Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes [1]. These methodologies are used to analyze the effect of each parameter on the machining characteristics and to predict the optimal choice for each EDM parameter such as peak current, gap voltage and pulse on time. It …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 23–29 Read article
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Simultaneous Optimization of Multiple Performance Characteristics in MIG Welding for Machining AISI-304 Stainless Steel by Weighted Principle Component Analysis
Abstract: The effect of MIG welding parameters specifically Welding current, Voltage, Gas flow rate and Plate thickness during welding of AISI-304 stainless steel Material on MIG welding machine at different level presents in this work. All the welding parameters are modeled using Taguchi-based Principle Component Analysis (PCA). Principal component is used as multiple responses optimizing technique to drive optimal solution, which gives the overall quality index in experimental process, and finally …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 77–85 Read article
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Characteristics and Comparison of Continuous Casting Machine (CCM) and Reheat Furnace (RHF) Rolled Reinforcement Bar
Abstract: Modern rolling process introduces manufacturing of reinforcement bar in combination of continuouscasting and straight rolling to avoid time and cost losses and produce fine quality reinforcement bar.Using the core heat or heat inside the raw material (generally known as billet), the rolling process iscarried out. This modernized rolling process overcomes reheating losses and cost of transportationand of course cost of reheating which were faced in previous manufacturing processes. During therolling, …
Published in Trends in Mechanical Engineering & Technology · Vol. 11, Issue 1, 2021 · pp. 17–27 Read article
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Experimental Investigation and Analysis of Dry EDM process for Material Removal Rate and Tool Wear Rate
Abstract: The importance of Electrical Discharge Machining process is increasing, especially for the machining of electric conductive ceramic materials. EDM is particularly ideal due of its thermal operating principle, which allows for almost force-free machining. The effect of air on the machining characteristics of the dry electrical discharge machining (EDM) process is investigated in this study. Researchers regard dry electrical discharge machining to be an environmentally benign machining process, and many …
Published in Journal of Thermal Engineering and Applications · Vol. 9, Issue 1, 2022 · pp. 36–44 Read article
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Deploying Fuzzy Logic for Self-Tuning Regulator Design for Motion Control in Modern Electrical Machines
Abstract: Modern electrical machines require sophisticated motion control systems capable of adapting to varying operating conditions, load disturbances, and parameter uncertainties. Traditional self-tuning regulators (STR) based on classical control theory often struggle with nonlinearities, time-varying dynamics, and complex operational environments characteristic of contemporary electric drives. This article presents a comprehensive framework for deploying fuzzy logic in self-tuning regulator design to address these challenges in motion control applications. Fuzzy logic controllers leverage …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 3, Issue 2, 2025 · pp. 11–21 Read article
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Optimization of Surface Roughness and Material Removal Rate for Dry Turning Operation in CNC Lathe UsingTaguchi Method
Abstract: In this work the cutting of AISI 1045 material will be carried out using CNC lathe followed by Taguchi methodology. Taguchi method is usedto formulate the experimental layout. A Taguchi L9 design of experiment (DOE) will be applied and the analysis ofvariance (ANOVA) will carried out to determine the effect of process parameters on process performance. To analysethe effect of each parameter on the machining characteristics and to predict the …
Published in Trends in Machine design · Vol. 5, Issue 1, 2018 · pp. 46–53 Read article
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Investigation of the Control Parameters in the Machining of Inconel 718 with a carbide tool using Taguchi methodology
Abstract: The main objective of proposed work is to determine the influence of controllable parameters on machining characteristics of Inconel-718 and to achieve the optimum parameters for efficient milling. The Taguchi methodology is adopted for the design of experiments and process optimization. The paper gives an understanding of the different controllable cutting parameters such as cutting velocity, feed rate and depth of cut. It discusses about the carbide tool being used …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 73–76 Read article
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Optimization of Machining Parameters for End Milling of 1018 Mild Steel using Taguchi based Grey Relational Analysis
Abstract: The present work investigate the parametric optimization of end milling operation for 1018 mild steel with multiresponse criteria based on Taguchi approach with the Grey relational Analysis. Taguchi’s L9 orthogonal array which takes nine experimental runs was used to execute the design matrix of machining parameters. Cutting speed (CS), Feed (FD), Cutter RPM and Depth of cut (DOC) are optimized with the consideration of multiple performance characteristics namely Machining time …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 2, 2016 · pp. 36–47 Read article
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Analysis of Hydrodynamic Characteristics of a Squeeze Film in O-Ring Assembly Under the Oscillating Motion
Abstract: In the most of the non-contacting face seals, squeezing occurs in the fluid film between the O-ring surface and the mating surfaces in the gland assembly. Therefore, hydrodynamic characteristics are easily simulated by considering a fluid film between a rubber surface (O-ring surface) and a rigid surface (machined surface). In this paper, effects of surface roughness of rubber block on leakage flow rate and hydrodynamic force developed in fluid film …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 2, 2015 · pp. 1–12 Read article
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Surface Characterization of Heat Treated Tool Steel after W-EDM
Abstract: In order to meet the increasing demands of performance and reliability of sophisticated components, quality of a machined surface plays an important role. In this research paper, it has been tried to investigate the effect of heat treatment on the surface quality of AISI D2 tool steel after Wire-Electro Discharge Machining (W-EDM). The test specimens were prepared by milling and then carrying out hardening and tempering in different ways and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 178–184 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Experimental Study on Effect of Recycled Epoxy Powder Reinforcement on Tensile Behavior of Acrylonitrile Butadiene Styrene
Abstract: Thermosetting plastic found wider application in the field of Aerospace, Aircraft, Wind Turbines, Marine and construction due to their long life, light weight and high strength. Among thermosets, epoxy is the major contributor. The world epoxy resin usage is almost 3.6 million tons in the year 2022 and it may cross 5.91 million tons by 2029. At their end of life most of it goes to land filling which leads …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 306–315 Read article