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221 articles for “machined surface”
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Fluidic Engineering: Investigating Cutting Fluids’ Effect on Machined Surface Roughness
Abstract: The primary goal of this experimental study project is to determine the optimal cutting fluid by experimenting with two distinct oil kinds and compositions. Thirty-six compositions of cutting oil are obtained by mixing three distinct oil compositions, such as mineral oil and paraffin oil, with six different additive and anti-foaming agent compositions. Then, using a trial-and-error methodology, we employed these 36 cutting oil compositions for drilling operations with constant pressure …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 1, 2024 · pp. 27–42 Read article
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Analysis of Hydrodynamic Characteristics of a Squeeze Film in O-Ring Assembly Under the Oscillating Motion
Abstract: In the most of the non-contacting face seals, squeezing occurs in the fluid film between the O-ring surface and the mating surfaces in the gland assembly. Therefore, hydrodynamic characteristics are easily simulated by considering a fluid film between a rubber surface (O-ring surface) and a rigid surface (machined surface). In this paper, effects of surface roughness of rubber block on leakage flow rate and hydrodynamic force developed in fluid film …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 2, 2015 · pp. 1–12 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Determining the Effect of Cutting Parameters on Surface Roughness in Turning Process Using the Taguchi Method
Abstract: This study focuses on optimizing turning parameters based on the Taguchi method to minimize surface roughness (Ra). Experiments have been conducted using the L9 orthogonal array in a CNC turning machine. Turning tests are carried out on aluminium alloy AISI 1061 with carbide cutting tools. Each experiment is repeated two times and each test uses a new cutting insert to ensure accurate readings of the surface roughness. The statistical methods …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 3, 2015 · pp. 17–22 Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Optimizing Machining Parameters for Surface Roughness and Metal Removal Rate While Turning of Aluminium Based Metal matrix Composite
Abstract: Nowadays demand of lightweight materials is increasing tremendously and aluminum based metal matrix composite (MMC) plays important role to fulfill such demands due to characteristics like lightweight and high strength. This work is intended to investigate the effect of the variables like speed, feed and depth of cut, on surface roughness and MRR. This work is carried out on Aluminum based MMC with 10% of boron carbide (B4C). Taguchi’s L27 …
Published in Journal of Mechatronics and Automation · Vol. 6, Issue 3, 2019 · pp. 42–48 Read article
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Optimization of Machining Parameters for Minimum Surface Roughness Indicators during the Turning of AISI 316 L Stainless Steel
Abstract: Turning is the most common process associated with the production of cylindrical shapes because of its simplicity, rapidity and economy. However, it is one of the most complex cutting processes. Turning is considered to be a complementary process of other more important processes, and yet 70% of the generated chip comes from this cutting technique. Quality plays important role in manufacturing industry. In on-line quality control, controller is provided with …
Published in Journal of Mechatronics and Automation · Vol. 7, Issue 1, 2020 · pp. 24–30 Read article
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AN EXPERIMENTAL INVESTIGATION ON SURFACE ROUGHNESS OF LASER BEAM MACHINING OF ALUMINIUM ALLOY
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
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Surface Characterization of Heat Treated Tool Steel after W-EDM
Abstract: In order to meet the increasing demands of performance and reliability of sophisticated components, quality of a machined surface plays an important role. In this research paper, it has been tried to investigate the effect of heat treatment on the surface quality of AISI D2 tool steel after Wire-Electro Discharge Machining (W-EDM). The test specimens were prepared by milling and then carrying out hardening and tempering in different ways and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 178–184 Read article
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Effect of Nose Radius and Tool Shape on Diameter Error, Circularity and Surface Roughness in Dry Turning Machine
Abstract: The objective of this paper is to investigate the effect of nose radius and tool shape on diameter error, circularity and surface roughness of turned parts during dry machining operation. The paper presents both analytical and experimental results of nose radius, tool shape and surface roughness of a turned material (alloy steel AISI-4340) in three different levels of control parameters that have been affected by nine cutting tool shapes of …
Published in Trends in Machine design · Vol. 6, Issue 1, 2019 · pp. 29–37 Read article
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Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article
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Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
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Analysis of Surface Roughness and Material Removal Rate in Engine Valve Turning Operation of Material SUH3
Abstract: The purpose of this paper is to present an experimental work attempting to optimize the influencingprocess parameters involved in dry machining of the exhaust engine valve of material martensiticstainless steel grade SUH3. Looking at available literature it is observed that a lot of work can be donein the field dry machining related to surface integrity but no work can be reported on investigationimplementation of dry machining in engine valve manufacturing …
Published in Journal of Automobile Engineering and Applications · Vol. 8, Issue 1, 2021 · pp. 17–22 Read article
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An Overview: Design of Nanocomposite Coatings
Abstract: The call for high productivity, quality in machined surfaces, and reduced machining costs have put a demand on the improved cutting tools. The recent advancements in development of nanocomposite coatings which consist of crystalline and amorphous phase have made dry machining at high speeds with quality in machined parts a reality. The driving force behind the super hard structure of such coatings is phase segregation mechanism. In this work, a …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 3, 2015 · pp. 1–4 Read article
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Experimental Study of Roughness Analysis of AISI 316L Material using Fiber and CO2 LBM
Abstract: Laser beam machines have gained significant attention as a precise and versatile method for cutting and shaping materials in various industries. This study investigates the surface roughness characteristics of SS 316L, a commonly used stainless steel, when subjected to laser beam machining using both fiber and CO2 laser sources. The aim of this research is to compare the effects of these two laser types on the final surface finish of …
Published in International Journal of Solid State Innovations & Research · Vol. 2, Issue 2, 2024 · pp. 12–21 Read article
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Optimization of Process Parameter in Electrical Discharge Machining
Abstract: This is the non-traditional machining process. The high surface finish of the material is required. More complex shape of material is required. Wire EDM is one of the nontraditional machining processes. Surface roughness and kerf width are of crucial in the field of machining processes. This paper uses the Grey relational theory and Taguchi optimization technique, in order to optimize the cutting parameters in Wire EDM for D3 steel material …
Published in Journal of Experimental & Applied Mechanics · Vol. 11, Issue 2, 2020 · pp. 4–10 Read article
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Analysis and Optimization of End Milling Machining Parameters for Polypropylene composite using Taguchi based GRA
Abstract: This paper offerings the effect of machining parameters on Surface roughness (Ra & Rz) and Machining time during end milling of polypropylene material on CNC milling machine at different levels. In this effort, the machining parameters namely milling speed (MS), feed (Feed) and depth of cut (DOC) were designed using Taguchi L16 experimental design matrix. The impact of all the input parameters on the response parameters (surface roughness and machining …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 91–100 Read article
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Response Surface Approach of Optimization to study the Effects of Drilling Parameters in AISI-304 Stainless Steel
Abstract: The effect of cutting parameters specifically cutting speed, feed rate, drill depth and drill diameter during drilling of AISI-304 stainless steel material on automatic radial drilling machine (RM-62) at different level presents in this work. All the cutting parameters are modeled using response surface methodology (RSM). The impact of cutting speed, feed rate, drill depth and drill diameter on the machining time, average roughness and peak roughness is examined. Finally, …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 21–32 Read article
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Computer Vision Algorithm for Surface Defects Identification in TIG Welded Joints
Abstract: Quality monitoring of welded joints is still quite a tedious job for many industries. The surface defects on welded joints arises from the improper selection of various input parameters which further result bad quality weld. This paper highlight the application of a computer vision algorithm called Discrete Fourier Transformation approach for identification of surface defects present on TIG Welded joints.
Published in Research and Reviews : Journal of Computational Biology · Vol. 10, Issue 1, 2021 Read article