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53 articles for “lightweight thermal systems”
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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The Tech That Makes Space Travel Possible: From Earth to Orbit
Abstract: Space flight was once only a dream, but it has now become one of the most important achievements of modern science and engineering. This article looks at the technology that make it possible to travel from Earth to orbit, with a focus on the complex systems that make space missions safe, efficient, and repeatable. It looks at how rocket propulsion has changed throughout time, from classic chemical engines to new …
Published in Research & Reviews : Journal of Space Science & Technology · Vol. 15, Issue 1, 2026 · pp. 26–33 Read article
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Metamaterial-Based Thermal Shielding Structures for Reusable Hypersonic Space Transportation Systems
Abstract: The rapid development of reusable hypersonic space transportation systems has intensified the need for advanced thermal protection technologies capable of withstanding extreme aerodynamic heating conditions encountered during atmospheric re-entry and sustained hypersonic flight. Conventional thermal shielding materials often suffer from high structural weight, limited adaptability, thermal fatigue, and degradation under repeated thermal cycling. This study proposes a novel Metamaterial-Based Thermal Shielding Structure for Reusable Hypersonic Space Transportation Systems, integrating engineered …
Published in Journal of Aerospace Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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Critical Review on Multifunctional Polymer Composites for Weight Reduction and AI Based Battery Thermal Management in Electric Vehicles
Abstract: The rapid growth of electric vehicles (EVs) has intensified the need for advanced materials and intelligent control systems capable of improving energy efficiency, driving range, thermal safety, and overall vehicle sustainability. This paper presents a critical review of multifunctional polymer composites and artificial intelligence-based battery thermal management systems (AI-BTMS) for next-generation EV applications. Polymer composites reinforced with carbon fibers, graphene, boron nitride, nanoclays, and carbon nanotubes offer significant advantages over …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 603–619 Read article
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A High-Efficiency Fuzzy-Logic-Controlled Wireless Charger Enabling the Safe Integration of Electronics in Carbon Fiber Reinforced Polymer E-Bikes
Abstract: The integration of advanced electronics into structures made from carbon fiber reinforced polymers (CFRP) presents significant challenges, including thermal management constraints, electromagnetic interference (EMI), and the imperative for lightweight components. This study addresses these challenges by designing and validating a fuzzy logic-based wireless charging system specifically engineered for lightweight E-Bikes employing CFRP frames. The system mitigates thermal risks associated with the low thermal conductivity of polymer composites by implementing a …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1159–1172 Read article
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ML-Driven Defect Detection in Additive Manufacturing of Polymer Composites Using Thermal Imaging
Abstract: Polymer-based flexible biosensors have emerged as a pivotal technology in continuous health monitoring, yet their deployment in real-world settings is often hindered by undetected micro-defects and signal distortion caused during fabrication or usage. Existing diagnostic frameworks typically rely on post-hoc processing or bulky instrumentation, failing to offer scalable, real-time detection during additive manufacturing workflows. This study introduces an end-to-end, thermographic imaging-integrated framework for in-situ defect identification during the additive manufacturing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 201–215 Read article
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Advanced Polymer Composites for Energy Storage: Accelerating the Electric Vehicle Revolution
Abstract: The automotive sectors are going through dynamic changes as electric vehicles EVs are being adopted as sustainable solutions to the ever-emerging transport and environmental issues. The underpinning changes that are attributed to the transition process are the advancement in the energy storage systems which are central in improving the viability of the EVs. Of the emergent materials, polymer matrix composites have attracted much interest because of their features as lightweight, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 540–549 Read article
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Thermal and Mechanical Properties of Zn-Fap Composites
Abstract: The aerospace and automotive industries have experienced a substantial surge in interest in innovative composite systems driven by the ongoing demand for lightweight, high-performance materials. In this study, the mechanical properties of zinc (Zn) matrix composites reinforced with fluorapatite particles (Fap) are examined as a function of thermal treatment. Within the context of this investigation, we endeavoured to create composite materials containing Zinc-Fluorapatite powder. Stir casting was used to produce …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1101–1110 Read article
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Advancements In Al6061 Metal Matrix Composites: The Role of SiC, Al₂O₃, and Graphite Reinforcements in Enhancing Properties and Applications
Abstract: Al6061-based metal matrix composites (MMCs) reinforced with silicon carbide (SiC), graphite (Gr), and aluminum oxide (Al₂O₃) exhibit a unique combination of mechanical, thermal, and tribological properties, making them highly suitable for advanced engineering applications. SiC enhances hardness, wear resistance, and load-bearing capacity, while Al₂O₃ improves thermal stability and mechanical strength. Graphite provides self-lubricating properties, reduces friction, and lowers the composite's density, improving fatigue resistance. The synergy of combining these reinforcements …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 90–98 Read article
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Next-Generation Lightweight Nanocomposite Structures for Electric Mobility
Abstract: The rapid expansion of the electric vehicle (EV) sector has intensified the demand for battery enclosures that are lightweight, mechanically strong, thermally stable, and environmentally sustainable. This research focuses on the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed material system integrates carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in improved mechanical strength, enhanced thermal stability, and superior …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1147–1156 Read article
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Material-Integrated Energy Management: Role of Advanced Polymers and Composites in Smart Homes
Abstract: The article discusses the possibility of improving the performance as well as the sustainability of smart-home-based energy management systems (EMS) by applying advanced polymeric and composite materials. Smart homes today are placing greater requirements on lightweight, thermally stable, high durability, and electrically conducting compounds in such important aspects of the devices as batteries, substrate layers in solar panels, thermally resistant enclosures, and high efficiency thermal insulation on intelligent appliances. Such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1361–1374 Read article
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Multiphysics Optimization of Polymer–Metal Hybrid Electrode Geometry in Electrostatic Precipitators for Enhanced Particle Collection Efficiency
Abstract: Electrostatic precipitators (ESPs) remain one of the most effective technologies for controlling fine particulate emissions in industrial exhaust systems. However, their performance is strongly influenced by electrode geometry and material characteristics, which govern electric field distribution, corona stability, and particle migration behaviour. In this study, a comprehensive numerical investigation is carried out to optimize electrode geometry using a multiphysics modelling framework, while introducing a novel polymer–metal hybrid design to enhance …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 701–716 Read article
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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Engineering Polymer Innovations for Improved Battery Safety and Vehicle Efficiency: A Comprehensive Review
Abstract: Electric vehicles (EVs) are high-power systems that require high-quality materials to ensure safety, reliability, and performance under extreme operating conditions. Polymer materials have become critical engineering materials in meeting these requirements due to their lightweight nature, design flexibility, durability, and high electrical insulation capability. Consequently, polymers are widely used in key EV components, including battery enclosures, module frames, thermal interface materials, wiring insulation, and lightweight structural parts.Recent developments in polymer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 500–512 Read article
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Lightweight Composite Materials for Electric Vehicles (EVs) and Public and Private Transport
Abstract: The rapid expansion of the electric vehicle (EV) industry has intensified the demand for battery enclosures that are lightweight, durable, thermally stable, and environmentally sustainable. This study investigates the design and sustainable fabrication of hybrid nanocomposites for advanced EV battery housings. The proposed composite system combines carbon fiber, glass fiber, and graphene nanoplatelets within a bio-based epoxy matrix, resulting in superior mechanical strength, enhanced thermal stability, and excellent flame retardancy.A …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 470–481 Read article
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Nano Shield-EV: Graphene and CNT-Infused Polymer Composites for Advanced EMI Shielding in Electric Vehicles
Abstract: The rapid growth of electric vehicles (EVs) has intensified the need for lightweight, thermally stable, and mechanically robust electromagnetic interference (EMI) shielding materials to ensure the reliable performance of advanced electronic systems. Traditional metallic shields, though highly effective, increase vehicle weight and restrict design flexibility, thereby motivating the search for multifunctional polymer-based alternatives. In this study, NanoShield-EV introduces novel polymer nanocomposites fabricated via melt blending and compression molding, combining engineering-grade …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1036–1047 Read article
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Advancements in Heat Exchanger Design for Improved HVAC System Efficiency
Abstract: Due to their direct impact on usage of energy, operational effectiveness, and environmental sustainability, heat exchangers have become vital components of the air conditioning, ventilation, and heating (HVAC) systems. The growing demand for energy-efficient HVAC solutions has driven extensive research and development efforts aimed at improving heat exchanger performance. Traditional designs, such as shell-and-tube and fin-and-tube heat exchangers, have long been utilized in HVAC applications. Nevertheless, these traditional types frequently …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 44–52 Read article
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Thermo-Mechanical and Electrical Properties of Multi-Walled Carbon Nanotube-Enhanced Polyimide Composites for Aerospace Thermal Protection Systems
Abstract: Advanced aerospace thermal protection systems (TPS) require multifunctional materials that simultaneously provide high thermal stability, mechanical strength, and reliable electrical performance. Polyimide (PI) is widely used in aerospace structures due to its lightweight design and exceptional thermal durability, yet its low thermal conductivity and insulating behavior limit its effectiveness in heat dissipation and electromagnetic interference (EMI) shielding applications. This study addresses these limitations by developing multi-walled carbon nanotube (MWCNT)-reinforced polyimide …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 966–982 Read article
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Development of a Polymer-Encapsulated IoT-Based Sensor for Thermal and Electrical Protection of EV Batteries
Abstract: Electric Vehicles (EVs) mark a critical shift toward sustainable transportation, with Battery Management Systems (BMS) playing a vital role in ensuring battery safety, reliability, and efficiency. The proposed BMS in this project incorporates real-time charge monitoring, temperature sensing, and fire detection capabilities to address safety concerns associated with lithium-ion batteries. Key features include current and voltage tracking, State of Charge (SoC) estimation, fault detection, and a user-friendly LCD interface. By …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 582–591 Read article