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22 articles for “U-tube heat exchanger”
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Experimental Investigation on Heat Transfer Enhancement in Shell and Tube Heat Exchanger Using Graphene Nanofluids
Abstract: The paper focuses on the dispersion of Graphene nanoparticles in a water–ethylene glycol based fluid to investigate their impact on the convective heat transfer performance of the resulting nanofluid. Various concentrations of graphene nanoparticles were prepared, and the nanofluids were subjected to different ultrasonication durations to ensure proper dispersion and stability of the nanoparticles within the base fluid. The study involved extensive experimental evaluation to systematically analyze how the nanoparticle …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 32–38 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Investigation of Forced Convection Heat Transfer Efficiency Using Cuo/Water Nanofluid in A Concentric Tube Heat Exchanger with Helical Coiled Insert
Abstract: An apparatus that uses nanofluid to transport heat is called a heat exchanger. This uses a nanofluid as the working fluid. One can make nanofluid hanging nanoparticles in liquids such as petroleum products, water, oil, ethylene glycol, fluorocarbons, etc. Forced convection heat transfer using CuO/water as a Nanofluid and distilled water as the base fluid has been examined in a concentric tube heat exchanger with helical coiled insert. Tests on …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 2, 2024 · pp. 27–41 Read article
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Geometrical, Numerical and Materialistic Parameters used for Studying and Reducing Tube-Side Flow Inconsistency in Tube and Shell Heat Exchangers: An Overview
Abstract: A Shell and Tube Heat Exchanger (STHE) exchanges heat between two fluids flowing at different temperatures. More than 60% of the market is occupied by STHE’s out of all the different kinds of heat exchangers. Maldistribution is the uneven fluid flow distribution in the tubes of the STHE. The aim of this study is to provide a detailed review on the various methods used by researchers for reducing the maldistribution …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 603–621 Read article
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Fluent Simulation & Analysis of Earth Heat Exchanger with Air as a Cooling Medium
Abstract: Because of the temperatures differential between the environment and the subsurface, an Earth Air Tube Heat Exchanger (EATHE) uses the thermal energy of the ground for air conditioners in the winter and air cooling in the summer. Everyone can lower the amount of energy needed for space heating or cooling with the aid of EATHE. However, it is challenging to create precise energy simulations and designs for calculating surface heat …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 11, Issue 1, 2024 · pp. 18–26 Read article
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Modeling and Simulation of Feed Forward Temperature Controller with Effect of Higher Gain on Chemical Reactors Heat Exchangers
Abstract: Chemical reactors are widely used in pharmaceutical process industries. The temperature controller design is an essential part of heat exchangers (HE) design for such reactors. The goal of this research is to design and validate the Feed Forward (FF) temperature compensator for the stared tank chemical rectors. The aim is to analyze the impact of high turbulence (Gain) performance on step response. For temperature management, a transfer function (TF) control …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 30–40 Read article
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Advancements in Heat Exchanger Design for Improved HVAC System Efficiency
Abstract: Due to their direct impact on usage of energy, operational effectiveness, and environmental sustainability, heat exchangers have become vital components of the air conditioning, ventilation, and heating (HVAC) systems. The growing demand for energy-efficient HVAC solutions has driven extensive research and development efforts aimed at improving heat exchanger performance. Traditional designs, such as shell-and-tube and fin-and-tube heat exchangers, have long been utilized in HVAC applications. Nevertheless, these traditional types frequently …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 44–52 Read article
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Passive Augmentation Studies in a Double Pipe Heat Exchanger with Ellipsoidal Dimples
Abstract: In this work, the numerical studies of heat transfer augmentation of a counter-current double pipe heat exchanger with ellipsoidal dimples (inward-facing, raised dimples) on the inner tube was performed using SOLIDWORKS software. The effect of dimple depth, dimple pitch and number of dimples/angles between two dimples on heat transfer was investigated at a constant volumetric flow rate of 4 LPM for hot (water) and cold (water) fluids. The effect of …
Published in Journal of Thermal Engineering and Applications · Vol. 13, Issue 2, 2026 Read article
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Optimization Strategies for Finned-Tube Gas Coolers in CO2 Heat Pump Systems: A Review
Abstract: In order to reduce CO2 emissions through increased energy use flexibility, this article examines existing energy solutions. It focuses on demand-side management tools such as electric vehicles and heat pumps, as well as storage possibilities. The aim is to shift to sustainable energy sources by striking a balance between non-renewables (coal, gas) and renewables (solar, wind). This is demonstrated by the notable decrease in the usage of oil-fired boilers and …
Published in Journal of Energy, Environment & Carbon Credits · Vol. 14, Issue 3, 2024 · pp. 11–20 Read article
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Advancements in Waste Heat Recovery from Multistage Air Compressor Operations
Abstract: In industrial production processes, waste heat is an important consequence, especially in sectors that rely significantly on composites and polymers. Frequently, this heat is released into the atmosphere without being captured, which raises operating expenses in addition to wasting potential energy. In these sectors, waste heat recovery, or WHR, has become a key tactic for raising sustainability and energy efficiency. The WHR potential of multistage air compressors—essential parts of industrial …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 29–38 Read article
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Enhancement of Thermo-hydraulic Properties of a Novel Composite-Based Spiral Fin Tube Heat Exchanger: An Experimental Investigation
Abstract: It is now crucial for engineers to enhance procedures and boost heat exchanger efficiency. Heat exchanger performance can be significantly enhanced by a variety of methods. Composite-based fins or enlarged surfaces are frequently utilized to increase the air-side heat transfer rate in a variety of heat transfer applications. Because composite materials are lightweight, highly thermally conductive, and resistant to corrosion, they were used. A composite based fin's efficiency is influenced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 238–251 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Optimization of Procedure and Variables of a Double Pipe Composite Heat Exchanger with Protruding Surfaces
Abstract: Under low heat duty conditions, double pipe heat exchangers are employed. When utilized for heavy-duty tasks, they show limitations. To use double pipe heat exchangers for heavy-duty applications, heat transmission needs to be increased. In this project, we are investigating the optimization process parameters of a twin pipe heat exchanger with and without protruding surfaces. In both cases, the inner and outer tubes are composed of steel, and the working …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 472–485 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Enhanced Heat Transfer in Double Pipe Heat Exchanger with Circular Fins Using Copper Nanofluid and Twisted Tape Inserts: A Computational Study
Abstract: The enhancement of convective heat transfer in a double-pipe heat exchanger utilizing circular finned twisted tape inserts and helical screw-tapes with centre rods, in conjunction with copper oxide nanofluid as the heat transfer medium was studied in this project. Computational Fluid Dynamics (CFD) simulations were conducted across Reynolds numbers ranging from 500 to 5000 to analyse heat transfer characteristics. The investigation focuses on Nusselt number improvement and friction factor analysis …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 11–22 Read article
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Performance Analysis of Graphene Reinforced Sug-ar-Alcohol Based PCM for Thermal Energy Storage System
Abstract: The thermal-conductivity of the Phase Change Materials (PCMs) of thermal heat storage systems is improved by distributing nano-particles in the basic PCM for a faster rate of heat transfer. During the charging and discharging procedures, the heat transfer properties of the newly created Sugar-Alcohol based PCM dispersed with 1.0 wt% graphene nanoparticles in a shell and helical tube storage tank were examined. The helical tube configuration caused the melting and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 133–147 Read article