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102 articles for “Pulsed current”
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Establishing Empirical Relationships to Predict Grain Size and Hardness of Pulsed Current Microplasma Arc Welded Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metallic bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on developing mathematical models …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 37–47 Read article
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Effect of Process Parameters of Pulsed Current Micro Plasma Arc Welding on Weld Pool Geometry of AISI 304L Stainless Steel Sheets
Abstract: AISI 304L stainless steel is an austenitic Chromium-Nickel stainless steel offering an optimum combination of corrosion resistance, strength, and ductility. These attributes make it a favorite for many mechanical components. The low carbon content reduces susceptibility to carbide precipitation during welding. The effects of pulsing current parameters on weld pool geometry namely front width, back width, front height, and back height of pulsed current micro plasma arc-welded AISI 304L stainless …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 105–116 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Statistical Analysis on Weld Bead Geometry of Pulsed Current Micro-plasma Arc Welded AISI 316Ti Austenitic Stainless Steel Sheets
Abstract: Micro-plasma arc welding (MPAW) uses low amperage to join sheets, where the thickness is low, such that they can be used for manufacturing metal bellows, metal diaphragms etc. In the present work, pulsed current MPAW is used for joining 0.3 mm thick AISI 316Ti austenitic stainless steel sheets. Peak current, base current, pulse rate and pulse width are considered as input parameters and weld bead geometry parameters namely front width, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 20–37 Read article
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Multi Objective Optimization of Weld Bead Geometry Parameters of Pulsed Current Micro Plasma Arc Welded Inconel 625 Using Enhanced Non-dominated Sorting Genetic Algorithm
Abstract: Pulsed Current Plasma Arc Welding (PCPAW) is one of the most widely used welding processes in sheet metal manufacturing industry. In any fusion arc welding process, the weld bead geometry plays an important role in determining the mechanical properties of the weld and hence, quality of the weld. Moreover, the geometry of weld bead involves several simultaneously multiple quality characteristics such as front width, back width, front height and back …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 1, 2013 · pp. 17–24 Read article
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Optimizating Pitting Corrosion in 3.5 N NaCl Medium of Pulsed Current Micro Plasma Arc Welded AISI 304L Sheets Using Genetic Algorithm
Abstract: Austenitic stainless steel sheets have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, pulsed current micro plasma arc welding (PCMPAW) was found beneficial due to its advantages over the conventional continuous current process. This paper highlights …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 132–142 Read article
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Effect of Pulse Current Micro Plasma Arc Welding Parameters on Pitting Corrosion Rate of AISI 316Ti Sheets in 3.5 N NaCl Medium
Abstract: Austenitic stainless steel sheets are used for fabrication of components, which require high temperature resistance and corrosion resistance such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industries. When they are exposed to seawater after welding they are subjected to corrosion as there are changes in properties of the base metal after welding. The corrosion rate depends on the chemical composition of the base metal and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 12–24 Read article
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Experimental Investigation of Weld Strength in Pulsed Current TIG Welding of AA 5052 Alloys – A Technical Review
Abstract: TIG welding, also known as Gas Tungsten Arc Welding, is a method in which metal parts are welded together using heat or pressure. Inert gas is used to cover the electrodes and weld pools. Superior alloys such as stainless steel, aluminium, and magnesium alloys must be used to make high-quality weld connections. In 1825, the aluminium metal was conceived and produced. This project is based on the 5052 aluminum alloy …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 1, 2022 · pp. 10–20 Read article
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An Investigation on Effect of Welding Current Mode on Weld Quality Characteristics of Microplasma Arc Welding of Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single-pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on studying the effect of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 2, 2013 · pp. 8–13 Read article
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Weldability of Aluminium Alloy Using Tungsten Inert Gas Welding Process for Mechanical Properties: A Review
Abstract: Metal components are joined using heat or pressure in TIG welding, sometimes referred toas Gas Tungsten Arc Welding. Pulsed current welding utilises inert gas for enclose the weld pools and electrodes. The intricate welding procedure known as TIG welding uses tungsten inert gas. It switches and forth between high and low level amps. Here, the weld quality and power output improve when the current is increased. Pulsed current TIG welding …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 1, 2023 · pp. 15–26 Read article
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INFLUENCE OF PULSED TIG WELDING PROCESS PARAMETERS ON MECHANICAL PROPERTIES OF ALUMINIUM ALLOY JOINT: A REVIEW
Abstract: The increase use of aluminium alloy in the previous decades in automobile industry have recommended the research towards learning its behaviour in dissimilar condition with application. Pulsed tungsten inert gas (TIG) welding in aluminium alloy is one of the generally utilized method towards manufacturing the car parts. The present work relates to the enhancement of mechanical properties of Aluminium amalgam welds through beat tungsten latent gas (TIG) welding process. Input …
Published in Journal of Industrial Safety Engineering · Vol. 5, Issue 3, 2018 · pp. 13–18 Read article
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Investigation on pitting corrosion rate of Micro Plasma Arc Welded Titanium (Ti-6Al-4V) alloy sheets in KBr solution using TOPSIS
Abstract: Titanium is having good anti-corrosion properties in both basic and acidic medium. However, when it is subjected to severer heating processing like welding, there is a possibility of corrosion formation at the weld joint. In the present work Pulsed current MPAW is used for joining 0.5 mm thick Titanium (Ti-6Al-4V) alloy sheets. Peak Current, Base Current, Pulse Rate and Pulse Width are considered as input parameters and fusion zone corrosion …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 37–53 Read article
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Optimization of Process Parameters in Wire EDM of HCHCrD2 using RSM-based Multi-objective Genetic Algorithm
Abstract: While precision is of paramount importance in machining of high strength conductive materials, Wire Electrical Discharge Machining (WEDM) is preferred. In the present work, experimental study has been carried to identify the appropriate process parameter settings for wire electrical discharge machining of high carbon high chromium D2 steel (HCHCrD2). The process parameters such as pulse peak current, pulse duration, pulse-off time, wire feed, wire tension and flushing pressure are considered. …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 6–10 Read article
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Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
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A Modular Three Phase AC Voltage Controller for Induction Motor
Abstract: AbstractThree phase induction motor (IM) is widely used in the industries because of rugged construction. User needs to control speed of the motor depending on the desired speed and application. In this paper launching of speed control of 3-phase IM is controlled by 3-phase AC voltage controller by varying the voltage by pulsewidth modulation (PWM) technique. In olden days speed control was possible for DC motors only, but with the …
Published in Journal of Power Electronics and Power Systems · Vol. 3, Issue 3, 2013 · pp. 1–5 Read article
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Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
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Optimizing Fusion Zone Grain Size, Hardness and Tensile Strength of Micro Plasma Arc Welded Titanium (Ti-6Al-4V) Alloy Using Grey Relational Analysis
Abstract: In the present work, Titanium (Ti-6Al-4V) alloy sheet of 0.5 mm thick is butt welded using Micro Plasma Arc Welding. Welding input parameters like peak current, base current, pulse rate and pulse width are considered and output responses like fusion zone grain size, hardness and ultimate tensile strength of the welded joint are considered. Taguchi L25 orthogonal matrix is adopted by considering four factors and five levels of weld input …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 2, 2018 · pp. 21–33 Read article
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Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
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Comparative Study of Machining Parameters on Electrical Discharge Machining of Inconel 718 using Copper and Copper-Tungsten Electrode
Abstract: The present scenario in all the manufacturing industries is to make a priority list to cope up the challenges imposed by the superior materials like alloys, ceramics and composite materials which have difficulty in machining. In this study, comparison of experimental results which is found by optimization of machining parameters on material removal and tool wear rate along with two different electrodes material such as copper and copper tungsten for …
Published in Trends in Electrical Engineering · Vol. 8, Issue 2, 2018 · pp. 46–53 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article