Search
444 articles for “Process parameters”
-
Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
-
Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
-
Exploring the Impact of Process Parameters on 3D Printing: A Comprehensive Review for Enhanced Product Quality
Abstract: Rapid developments in 3D printing technology have dramatically changed a wide range of industries, from consumer products and healthcare to automotive and aerospace. 3D printing is a process of manufacturing where material is deposited layer over layer which are previously deposited to provide the design shape to the desired products. This process has eliminated the numerous machining processes which were required to manufacture the products previously. The modification of process …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 975–996 Read article
-
Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
-
Tailoring the Compressive Behavior of Tetra-Chiral Auxetic Structures through FDM Process Parameters
Abstract: This research evaluates how fused deposition modeling (FDM) fabrication process parameters affect the compressive behavior of tetra-chiral auxetic structures created from Polylactic Acid (PLA). Auxetic materials have a number of useful properties, including reversible deformation and high-energy absorbing capabilities, which are beneficial to creating ultra-lightweight structural, protective, and shock-resistance designs. Among the available auxetic topologies, the tetra-chiral configuration is particularly attractive for engineering use, because its rotation-dominated node–ligament deformation gives …
Published in Journal of Polymer & Composites · Vol. 14, Issue 5, 2026 Read article
-
Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
-
Firefly Algorithm–Based Optimization of Processing Parameters for Enhanced Performance of Polymer Composite Materials
Abstract: Polymer composite materials are extensively used in aerospace, automotive, and oil & gas applications due to their high strength-to-weight ratio and design flexibility. However, achieving optimal mechanical and thermal performance strongly depends on precise control of processing parameters such as curing temperature, energy consumption, and material utilization. Conventional trial-and-error approaches often lead to excessive energy usage, non-uniform curing, and sub-optimal composite properties. To address these challenges, this paper proposes an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 90–107 Read article
-
Process Parameters Optimization of Fiber Laser Cladded SS316 Surface Using RSM Analysis
Abstract: This paper presents the laser cladding experiments on the surface of SS316 to study the variations in process parameters, such as scanning speed (100-250 mm/min), laser power (50-250 W), and % volume of B4C (5- 25%) + SS316 powder on the mechanical, metallurgical and tribological performance of the modified surface. A central composite design (CCD) was used to develop the response surface methodology (RSM) to design the experiments and for …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 186–201 Read article
-
Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process Through Response Surface Method
Abstract: The increasing demand for micro-parts in high-tech products, such as micro-electromechanical systems (MEMS) applications and micro-electronic devices, has driven significant advancements in micromachining technologies. Among the various micromachining processes, the fabrication of accurate microholes and pins is critical for the performance and reliability of miniature components. Micro-hole drilling plays a vital role by enabling the production of deep holes with excellent straightness, roundness, and surface quality. It is widely used …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 37–47 Read article
-
Evaluation of Mechanical Properties of Carbon Reinforced Composite for Different Process Parameters Using FDM
Abstract: Fused Deposition Modeling (FDM) stands as an advanced rapid prototyping technique, widely appreciated for its efficiency in constructing functional components within a reasonable timeframe. In this experimental exploration, a comparative analysis of mechanical properties was conducted on components manufactured through the FDM technique, specifically with a 20% concentration of SCF-PLA. The study considered process variables like layer thickness, infill pattern, and infill density. Employing diverse process parameters, a standard sample …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 218–228 Read article
-
Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
-
Investigating the Influence of Process Parameters on Photochemical Machining of Phosphor Bronze Alloy Microchannels
Abstract: Microchannels are widely employed in microfluidic devices, biomedical systems, and compact heat exchangers, where their functional efficiency depends strongly on surface finish, dimensional control, and edge quality. Traditional machining techniques often face limitations in producing such features with the required precision, prompting the use of advanced micromachining methods. In the present work, photochemical machining (PCM) has been applied to fabricate serpentine-shaped microchannels in phosphor bronze. The study systematically investigates the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 837–846 Read article
-
An Experimental Investigation of Process Parameters for Aluminum Alloy Composites
Abstract: The objectives of this work are to develop an aluminum alloy composites and investigate machining process parameters effect on the tool wear rate for composites. The composite is enhanced using silicon carbide and graphite. The composite is made by a method called stir casting. Furthermore, it is investigated both mathematically and experimentally. This study takes trial on aluminum alloy composite to see output characteristics tool wear rate are affected by …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 185–193 Read article
-
TOPSIS-Driven Optimization of FFF Process Parameters for Mechanical Strength Enhancement
Abstract: In this study, the application of the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method for optimizing Fused Filament Fabrication (FFF) process parameters to enhance the tensile and flexural strength of Polylactic Acid (PLA) material-based 3D printed components is explored. This investigation delves into the intricate relationship between key parameters, such as layer height, print speed, infill density, print temperature, and nozzle diameter, and their impact …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 246–255 Read article
-
Optimization of Process Parameters for FDM Printed Tensile Test Specimens to Reduce Energy Consumption and CO2 Emission for Sustainable Manufacturing
Abstract: Three-Dimensional Printing (3D Printing) is one of the advanced manufacturing technologies which is being tremendously used in many fields because of its innovative applications. The concept of making a three-dimensional product by adding the material layer upon layer through Computer Aided Design (CAD) file data as input source is known as 3D Printing. Fused Deposition Modelling (FDM) is one of the leading technologies from all the available 3D Printing technologies, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 63–71 Read article
-
A Review on Materials and Working Process Parameters of Selective Laser Sintering
Abstract: The potential for additive manufacturing technology to replace some of the current conventional manufacturing methods makes it one of the research and development fields that is expanding quickly. With additive manufacturing, three-dimensional physical models are produced layer by layer from computer-aided design (CAD) models. Fully dense metal things may be produced more rapidly and accurately with additive manufacturing. The Selective Laser Sintering (SLS) procedure uses powder bed fusion, in which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 522–529 Read article
-
Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
-
Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
-
Effect of Drilling Process Parameters on Surface Roughness of LM6/B4C/Fly Ash Hybrid Composites
Abstract: This research seeks to assess the effect of process variables such as feed rate (FR), spindle speed (SS), drill material (DM) and reinforcement (R%) on surface roughness (SR) when drilling LM6/B4C/Fly ash hybrid composites. The stir casting process was used to fabricate the LM6/B4C/Flyash hybrid composites utilizing LM6 aluminum alloy as the matrix material and B4C/Fly ash as strengthening materials. Experiments were carried out using an L18 orthogonal array (OA) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 898–906 Read article
-
Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach
Abstract: Welding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 381–392 Read article