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332 articles for “Pro-cast”
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Casting Simulation using ProCast: A Review
Abstract: Productivity improvement is the need of current market and manufacturing sector globally. In India the manufacturing sector is concentrated towards the casting process and majority of the products are manufactured by casting process. Various factors and parameters affect the quality and productivity of the casting process. Due to variation in these parameters various types of defects and shortcomings come to the scene during the casting process. In this review paper …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 1–8 Read article
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Experimental Investigations on Aluminium Composites Materials Using Stir Casting Process
Abstract: In physical operations, accoutrements in motorcars and aeronautical machine factors, aluminium and its alloys are extensively used. In this study an effort is made to ameliorate the properties of aluminium essence matrix compound (A356) for manufacturing of machine rudiments taking High Tensile strength, Hardness, Wear resistance and low coefficient of friction, aluminium alloy (A356) reinforced with aluminium oxide, graphite and silicon carbide. In the current work, A356 as base metal …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 302–323 Read article
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A STUDY ON MECHANICAL PROPERTIES OF ALUMINIUM-4.5%COPPER ALLOY METAL MATRIX COMPOSITES REINFORCED WITH ALUMINA FIBERS USING SQUEEZE CASTING PROCESS
Abstract: Aim of the present investigation is to develop aluminium-4.5% copper alloy metal matrix composites by reinforcing with chopped alumina fibers in varying percentage like 10%, 20% and 30% and so on. The casting can be produced by using Squeeze casting process; these castings were studied for all its mechanical properties like tensile, hardness, wear and microstructure and corrosion analysis. It is observed that increase in reinforcement improves the mechanical properties …
Published in Journal of Polymer & Composites · Vol. 6, Issue 1, 2018 · pp. 22–31 Read article
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An Application of PARETO Chart for Investigation of Defects in FNB Casting Process
Abstract: Casting is one of the widely used manufacturing processes consisting of melting and pouring the metal into the mould to get the desired shape. Furan no-bake system is a binder system consisting of furan resin and acid catalyst. It is a fast growing system due to its excellent surface finish and dimensional accuracy. Although having high dimensional accuracy, many defects arise in FNB casting such as sand inclusion, gas porosity, …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 33–39 Read article
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Assessment of Operational Productivity of Worker in Composing Industry by Micro and Memo Methodology in Casting Process
Abstract: The micro and memo movement is about the technique of recording and examining the timing of primary factors of an operation. The goal is to reach the exceptional approach of performing the operation. The micro and memo action crew of approach is based totally on the notion of dividing human activity. It is divided into actions or organizations of moves in accordance to the motive for which they are made. …
Published in Journal of Industrial Safety Engineering · Vol. 9, Issue 2, 2022 · pp. 30–35 Read article
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Comparison of microstructure and wear property of Al-30Pb alloy composite fabricated by spray forming and casting processes
Abstract: The influence of spray forming of Al-Pb alloy on its micro structure and wear behavior have been investigated. Aluminium alloys with lead 30%wt prepared via two methods viz. Casting and Spray casting process. The Al-Pb alloys are potential substances for bearing mixtures owing to the fact they possess most excellent performance like low price of production, friction properties, excessive non-corrosive effect, and excessive conductivity than different aluminum bearing alloys. Microstructural …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 1, 2019 · pp. 9–15 Read article
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Sand Casting Process Optimization via Design of Experiments: A Review
Abstract: Designing and optimizing of gating is an essential part of casting foundry as it contributes significantly to predict and minimize the flow turbulence resulting to casting defects like rough surface, sand inclusion, etc. An Optimization scheme for gating design parameters for casting was proposed with different past studies of the researches. Various designs were modeled and mould filling simulation rooted to minimize turbulence and macro defects are recommended in this …
Published in Trends in Machine design · Vol. 4, Issue 3, 2017 · pp. 1–4 Read article
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Foundry 4.0: Revolutionizing Casting Production with Computerized Systems
Abstract: For a considerable amount of time, foundries used computers for handling inventory, waging, wages, accounting, personnel records, and quality control. Nearly all of the foundry's systems and machinery are computerized. Through the installation of computers in foundries, employees' workloads and levels of stress have reduced significantly, and the workplace feeling has greatly improved. This review paper explores the potential implications and functions of computers in foundries. A thorough explanation of …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 1, Issue 2, 2023 · pp. 1–11 Read article
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Lean Production using Casting Simulation to Promote FTR Approach
Abstract: When the talk is about the green production, then intention is to develop a product with first-time-right approach. Foundry desperately needs such production system, as it provides wide range of products. Even the small errors in the inputs (concept, design, raw material, process, etc.) can lead to wasted outputs [1], and invite unwanted cost of reworking. Thus, it is of extreme importance to develop the castings with FTR (first time …
Published in Journal of Production Research & Management · Vol. 3, Issue 2, 2013 · pp. 23–29 Read article
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Twin Roll Casting of Aluminum Alloy AC7A
Abstract: Twin roll casting process is able to produce a strip from molten metal directly. Thus this process has a possibility to reduce total cost of sheet making comparing to conventional rolling process. Strip casting process has some disadvantages. Casting speed depends on the material properties. It is difficult to determine the casting conditions. Twin roll casting of aluminum alloy AC7A using commercial scale machine was operated. The aims of this …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 7, Issue 2, 2020 · pp. 30–36 Read article
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Corrosion and Corrosion Protection of Cast iron due to Bio-organism
Abstract: Cast iron is a high tensile strength metal. It is generally used for making tools, pipe fitting, electrical fitting equipment and rail track. It interacts with corrosive substances to develop electrochemical cell on their interface. Corrosive substances are acids, bases, salts, bio-wastes, particulates and pollutants. These substances produce hostile medium for materials. These harmful wastes discharge by industries, households, agricultural, urbanization, development of infrastructure, construction works, thermal power stations, hydropower, …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 2, 2025 · pp. 105–114 Read article
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Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
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Effect of Magnetic Field on Casting Parameters
Abstract: AbstractThe casting process is one of the oldest manufacturing methods involving squeezing / jolting the green sand used as moulding material, and further was developed with use of binders such as clay/organic resins. The constants search for newer moulding material lead to the magnetic mould involving steel shots and application of magnetic field. The preliminary trials on one of the process parameters i. e. Magnetic field was carried out and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 30–35 Read article
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A Review on Study of Casting Defect in Automobile Component
Abstract: Casting process is the most widely used process in manufacturing industries especially in automotive products. Production of casting involves various processes like pattern making, molding, core making and melting. It is very difficult to produce defect free castings. In developing country, foundry industries suffer from poor quality and productivity due to involvement of number of process parameters in casting process, which challenges explanation about the cause of casting defects. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 8–13 Read article
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Solidification Curve Analysis of Cylindrical Casting by FEM
Abstract: In casting process, molten metal is solidified in mould cavity. Solidification process majorly classify into three different sections: (i) liquefaction (ii) solidify (iii) after solidification. In all three processes, one parameter which is called 'IHTC' (Intermediate Heat Transfer Coefficient), is varies with time. IHTC coefficient depends on shape, size, type of casting etc., so, it is continuously varies with all dependent functions. So, establishment of IHTC value is a very …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 44–49 Read article
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Influence of Tib2 Wt. % on the Microstructural and Mechanical Properties of In-Situ Processed Stir-Cast Metal Matrix Composite of Al-6061
Abstract: Currently, there is an increasing trend in the automotive and aerospace industries towards the adoption of lighter and stronger materials to reduce weight and enhance fuel efficiency. Metal matrix composites must be developed in order to increase the overall performance of automobiles and aircraft as a result of this transition. Among the various composite materials employed, Aluminium Matrix Composites (AMCs) are frequently utilised to meet stringent industrial requirements. The purpose …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 655–661 Read article
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Breakout Problems Study of Continuous Casting Steel
Abstract: The breakout is one of greatest problems in the continuous casting processes. We can return most of their reasons on the bad control of casting process circumstances, including the chemical composition of the metal, pouring speed and temperature, as well as operation processes control. In this research, the breakout heats had been constrained for the period of ten months, for (ST 52) type steel .From the operating data, remarked that …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 11–21 Read article
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Modification of gating System of Ball Valve Component using Soft-cast Simulation
Abstract: There are two main important considerations in castings are quality of the casting and yielding of the casting due to which scrape of material will reduce. Production of good quality casting mainly depends upon the gating system. In casting process gating and risering system has direct effect on its quality. Generally, many industries follow the trial and error method for casting process which is not economical for foundries for long …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 79–85 Read article
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Enhancing The Mechanical Performance of Al6061/Graphite Composites Reinforced with Sic and Aluminium Oxide Processed by Stir Casting
Abstract: The study investigates the mechanical properties of aluminum alloy Al6061 reinforced with varying proportions of silicon carbide (SiC) (0 wt%, 4 wt%, 5 wt%, and 6 wt%) and aluminum oxide (Al₂O₃) (0 wt%, 4 wt%, 3 wt%, and 2 wt%), with a constant addition of 1 wt% graphite. The composites were fabricated using the stir casting process, an efficient and economical method for uniformly distributing ceramic reinforcements within the metal …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 66–74 Read article
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Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article