Search
50 articles for “Filament”
-
Fabrication and Characterization of Almond Skin Powder Reinforced PLA Based Composite Filaments for Fused Filament Fabrication
Abstract: Researchers around the globe are increasingly utilizing recycling methods to address waste generated from polymers, spurred by the dire need to deal with environmental challenges promoting sustainable practices. Polymers are having highly-stable long-chain polymer structure which makes it difficult to degrade easily posing many environmental and health challenges, hence, recycling of the polymers is the sole method to mitigate harmful effects. However, there has been relatively little focus on producing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 530–539 Read article
-
Development of 3D Printing Filaments from Industrial Waste Plastics
Abstract: The global plastic waste crisis has prompted innovative approaches to sustainable material reuse, particularly in additive manufacturing. Simultaneously, the accumulation of plastic waste presents significant environmental concerns. Recycling plastic into filament supports eco-friendly innovation and brings us closer to a circular economy where materials are reused instead of thrown away. This study investigates the development of 3D printing filaments from industrial waste plastics, including polypropylene (PP), acrylonitrile butadiene styrene (ABS), …
Published in International Journal of Energy and Thermal Applications · Vol. 3, Issue 1, 2025 · pp. 12–17 Read article
-
Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article
-
Optimizing PLA Filament Production for Enhanced 3D Printing Performance
Abstract: This research explores the optimization of polylactic acid (PLA) filament production to improve its performance in 3D printing applications. PLA is a widely used biodegradable polymer known for its eco-friendliness and ease of processing in additive manufacturing. The study investigates various parameters affecting PLA filament production, including material purity, extrusion temperature, filament diameter consistency, and cooling methods. Furthermore, the research evaluates how these fabrication parameters influence the printability of PLA …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 21–29 Read article
-
Development and Mechanical Characterization of Polymer based Bio Composite Filaments for FDM Applications
Abstract: Additive Manufacturing (AM) is an advanced fabrication process capable of producing complex and intricate components to meet diverse industrial and customer demands. For small-scale producers and researchers, FDM is the most straightforward, affordable, and easily accessible of the several AM processes. The majority of conventional polymer feedstocks used in FDM lack sufficient mechanical strength and thermal stability, which limits their use in load-bearing or structural components. This effort aims to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 743–751 Read article
-
Effect of Carbonyl Iron Particle Concentration on The Printability and Stiffness of Magnetorheological Elastomer Filaments
Abstract: Magnetorheological elastomer (MRE) are increasingly valued for their field-responsive mechanical properties, making them ideal for adaptive components in automotive, aerospace, and vibration control systems. However, conventional mould-based fabrication methods limit design flexibility, produce excess material waste, and are unsuitable for complex or customized geometries caused challenges that have hindered broader industrial adoption. Although 3D printing offers a compelling alternative, research on printable MRE filaments remains limited, particularly regarding how carbonyl …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 310–317 Read article
-
Eco-Friendly Innovations: A Review of 3D Printing with Biodegradable Filaments.
Abstract: This comprehensive review paper delves into the evolving landscape of sustainable additive manufacturing, focusing on the utilization of biodegradable filaments in 3D printing technology. As industries increasingly prioritize sustainability, the adoption of eco-friendly practices like biodegradable materials becomes imperative. The study explores the composition and properties of biodegradable filaments, highlighting their transformation from traditional plastic fibres and the environmental benefits they offer. With a particular emphasis on fused deposition modeling …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 86–102 Read article
-
Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article
-
Investigation of Mechanical and Thermal Behavior of Glass Fiber–Enhanced PEEK Parts Produced via Fused Filament Fabrication
Abstract: This study investigates the thermal and mechanical properties of Polyetheretherketone (PEEK) polymer and Glass Fiber (GF) reinforced PEEK polymer fabricated using the Fused Filament Fabrication (FFF) process. Specimens were printed in three building orientations—X, Y, and 45°—to evaluate the influence of layer deposition on polymer material performance. Tensile and flexural tests revealed that GF-PEEK polymer exhibited significantly higher Ultimate Tensile Strength (110 MPa in X-orientation), Young's Modulus (4.5 GPa), and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 65–78 Read article
-
Comparative Analysis of Tensile Properties of Virgin and Rice Husk-Reinforced PLA and ABS Filaments
Abstract: This study focuses on evaluating the tensile behavior of polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments reinforced with rice husk ash (RHA) particles, in comparison with their respective virgin counterparts. The incorporation of RHA, an abundant agricultural waste by-product, was considered with the objective of developing eco-friendly composites suitable for additive manufacturing applications. Tensile testing was carried out to assess the influence of the reinforcement on the mechanical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 224–229 Read article
-
Optimization of Tensile and Flexural Properties of PETG Filament in FDM 3D Printing Using Response Surface Methodology
Abstract: Now a days manufacturing trend has been changed from subtractive to additive. In additive manufacturing (3D Printing), layer by layer deposition occurs and final product can be obtained. The main advantages of additive manufacturing is to obtain customized product, complex geometry product. This research investigates the optimization of tensile and flexural Strength of PETG filament in Fused Deposition Modeling (FDM) 3-d printing by using of Response Surface Methodology (RSM). Specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 39–58 Read article
-
Influence of Carbonyl Iron Particle Loading on the Dimensional and Rheological Properties of 4D-Printed TPU-Based Magnetorheological Elastomers
Abstract: The advancement of 4D printing technologies has created new opportunities for fabricating smart materials with tunable properties, including magnetorheological elastomers (MREs). This study investigates the fabrication and characterization of thermoplastic polyurethane (TPU)-based MREs with varying carbonyl iron particle (CIP) loadings (10–50 wt.%) using the fused filament fabrication (FFF) method. MRE filaments were produced through a solvent-assisted mixing and extrusion process, ensuring consistent diameters within 1.75 ± 0.10 mm. Test specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 127–138 Read article
-
Structure-Property-Process Relationships in BNNS-Modified PEEK Nanocomposites for High-Performance Applications
Abstract: This study reports the design and performance evaluation of boron nitride nanosheet (BNNS)-reinforced polyetheretherketone (PEEK) nanocomposites fabricated using melt compounding and high-temperature Fused Filament Fabrication (FFF). PEEK, a high-performance thermoplastic, was reinforced with BNNS at 0.5–5wt.% to enhance mechanical, thermal, and tribological functionalities for advanced engineering use. Composite filaments were extruded and printed using a modified Bambu Lab FFF printer. Mechanical testing revealed a peak tensile strength of 108 MPa …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 867–888 Read article
-
Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
-
TOPSIS-Driven Optimization of FFF Process Parameters for Mechanical Strength Enhancement
Abstract: In this study, the application of the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method for optimizing Fused Filament Fabrication (FFF) process parameters to enhance the tensile and flexural strength of Polylactic Acid (PLA) material-based 3D printed components is explored. This investigation delves into the intricate relationship between key parameters, such as layer height, print speed, infill density, print temperature, and nozzle diameter, and their impact …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 246–255 Read article
-
Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
-
Development of strontium ferrite/polyamide 12 and neodymium iron boron/polyamide 12 composites using additive manufacturing
Abstract: Polymer matrix composite materials with magnetic properties obtained by the addition of micron-size particles of neodymium iron boron (NdFeB) and strontium ferrite for fused filament fabrication (FFF) are becoming attractive because of their potential applications in the health and automotive industries. Additionally, the design flexibility and low cost of additive manufacturing processes encourage the scientific community to create the materials and understand the properties of the parts obtained with such …
Published in Journal of Nanoscience, NanoEngineering & Applications · Vol. 15, Issue 2, 2025 Read article
-
Fabrication and Characterization of PLA-CSP Composites via FDM for Biodegradable Food Packaging
Abstract: In light of the growing need for environmentally friendly alternatives to conventional plastic packaging, this study presents the design of a food-grade, biocompatible packaging material composed of Polylactic Acid (PLA) and packed with coconut shell powder (CSP). One of the most well-known thermoplastic polymers, PLA is produced from renewable resources like sugarcane or maize starch. Its nontoxicity, biodegradability, and adherence to food safety standards and regulations provide energy. Unfortunately, PLA's …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1016–1025 Read article
-
Design and Development of Additive Manufacturing Machine
Abstract: Rapid prototyping, commonly referred to as 3D printing or additive manufacturing (AM), is the process of creating three-dimensional objects by layer-by-layer addition of material. It is very different from subtractive and conventional forming techniques. The goal of this special issue is to gather research and advancements in additive manufacturing (AM), with an emphasis on novel manufacturing techniques and substitute products and materials for feedstock. Although metal and polymer-based materials have …
Published in International Journal of Electrical Power and Machine Systems · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
-
Firing a Laser into the Sky Diverts Lightning Offering Greater Protection to Installations
Abstract: Lightning bolts cause thousands of deaths every year worldwide. Since Benjamin Franklin’s invention of lightning rods made almost 300 years ago, the technology has not been changed even today. The same Franklin lightning rods are used on top of the buildings to steer lightning down to the ground so that they don’t pass through the buildings, and damage the structure or electrocute people. Researchers have recently developed a new type …
Published in International Journal of Photochemistry and Photochemical Research · Vol. 1, Issue 2, 2023 · pp. 46–56 Read article