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50 articles for “Epoxy-based polymer composite”
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Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
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Influence of Hybrid Fiber Reinforcement on the Interfacial Bonding and Fracture Toughness of Epoxy-Based Polymer Composites Under Cyclic Loading
Abstract: This study investigates the influence of hybrid fiber reinforcement on the interfacial bonding and fracture toughness of epoxy-based polymer composites under cyclic loading. Carbon, glass, and aramid fibers, both individually and in hybrid combinations, were incorporated into the epoxy matrix to evaluate their thermal, mechanical, and fatigue-resistant properties. Thermal characterization revealed distinct material behaviors, with carbon fibers exhibiting superior thermal conductivity, while glass and aramid fibers provided enhanced thermal stability. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 799–824 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Metaheuristic Design of Epoxy-Based Polymer Composites
Abstract: This research investigates the optimization of epoxy resin based polymer compositions in composite materials to enhance their mechanical and tribological properties for industrial applications. We examined the properties of composite materials by running experiments and optimizing these results using Firefly and five optimization algorithms to find the best steel and epoxy ratios. Our tests confirmed that higher dosages of steel powder increased materials' resistance to breaking and impacts yet lowered …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 769–791 Read article
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Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
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Preparation of Transparent and Thermal Resistant Zirconia Reinforced Epoxy Based Polymer Matrix Composite Coatings
Abstract: This study investigates the thermal stability, structural characteristics, optical transparency, and surface wettability of epoxy-based composite coatings reinforced with 2 wt.% zirconia (ZrO₂) nanoparticles. The composite coatings were synthesized using a dip-coating technique on carbon fiber substrates and subsequently subjected to thermal treatments at 300 °C, 400 °C, and 500 °C. Structural analysis using X-ray diffraction (XRD) confirmed the amorphous nature of the epoxy matrix with no significant crystallization or …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 171–177 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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Mechanical Characterization of Prosopis Juliflora Fibre-Reinforced Epoxy Composites for Sustainable Automotive Applications
Abstract: This study investigates the potential of Prosopis juliflora (PJ) fibre as an eco-friendly, economical, and mechanically efficient reinforcement for epoxy-based polymer composites. Composite samples were produced using the compression moulding technique with epoxy-to-fibre weight ratios of 90:10, 85:15, and 80:20. Mechanical tests, including tensile, flexural, impact, and hardness evaluations, were conducted in accordance with relevant ASTM standards. The incorporation of PJ fibre resulted in significant improvements in the mechanical behaviour …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1720–1728 Read article
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Self-Healing Polymeric Composites Reinforced with Green Synthesized Nanoparticles
Abstract: The development of sustainable self-healing polymeric materials is critical for enhancing durability and service life in advanced engineering applications. In this study, zinc oxide (ZnO), magnesium oxide (MgO), and ferric oxide (Fe₂O₃) nanoparticles were green-synthesized using Allium cepa extract and incorporated into epoxy-based polymeric composites to improve mechanical, thermal, and self-healing properties. This bio-based synthesis is eco-friendly and safe alternative to harsh chemical techniques, utilizing natural antioxidants to stabilize the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 305–314 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Polymer Composite-Enabled UAV Platform for Edge AI-Based Precision Agriculture: A System-Level Evaluation
Abstract: This study investigates the system-level role of commercially available polymer composite materials in enabling lightweight and energy-efficient unmanned aerial vehicle (UAV) platforms integrated with edge artificial intelligence for real-time agricultural monitoring. Rather than developing or experimentally characterizing new composite materials, the work evaluates fiber-reinforced polymer (FRP) composites and epoxy-based laminates as enabling structural components whose established properties support UAV performance in precision agriculture. Their high strength-to-weight ratio, corrosion resistance, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 218–240 Read article
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Analyzing Barriers to Digital Procurement in Polymer Composites Supply Chain Using ISM for Sustainable Transformation
Abstract: The adoption of e-procurement in the polymer and composites industry presents a transformative opportunity to enhance supply chain efficiency, reduce material waste, and support sustainable engineering practices. However, industries face significant barriers in transitioning from traditional procurement to digital systems, particularly in sourcing specialized materials such as epoxy resins, bio-based polymers, and hybrid composites. This study employs Interpretive Structural Modeling (ISM) to identify, analyze, and prioritize eleven critical barriers affecting …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 512–521 Read article
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Experimental and Numerical Investigation of Corrosion-Induced Failures in Copper-Tin Alloy (Cu-Sn) and Aluminum-Magnesium Alloy (Al-Mg) Connectors: A Stress–Corrosion Coupling Analysis
Abstract: The utilization of an integrated experimental and finite element modelling (FEM) methodology, this study investigates the degradation and failure mechanisms in polymer composite electrical connectors exposed to aggressive environmental conditions. Epoxy- and polyamide-based composites, reinforced with carbon and glass fibers, were subjected to accelerated salt spray and humidity–temperature cycles to simulate prolonged outdoor exposure. Electrochemical and environmental aging experiments revealed that chloride ions and moisture ingress were responsible for matrix …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 366–379 Read article
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Recent Progress in Near-Surface Mounted Fiber-Reinforced Polymer Strengthening Systems: Composite Materials, Adhesive Technologies, and Interfacial Bonding
Abstract: Fiber-reinforced polymer (FRP) composites have emerged as one of the most promising classes of advanced engineering materials for structural strengthening and rehabilitation owing to their high specific strength, excellent corrosion resistance, fatigue durability, and design flexibility. Among various strengthening approaches, near-surface mounted (NSM) systems have gained significant attention because they provide enhanced bond performance, improved protection against environmental exposure, and superior utilization of FRP reinforcement compared with conventional externally bonded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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AI-Assisted Defect Detection in Polymer Composite Insulators Using an Optimised Ensemble Deep Learning Framework for Structural Health Monitoring
Abstract: Polymer composite insulators, particularly those made from silicone rubber and epoxy resins, are increasingly adopted in high-voltage transmission systems due to their superior electrical insulation, lightweight design, hydrophobicity, and environmental durability. Despite their advantages, these materials are susceptible to surface degradation, mechanical cracking, and flashover under prolonged exposure to environmental pollutants, thermal stress, and electrical aging. Accurate, real-time condition assessment of these composite insulators is critical for ensuring operational safety, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 253–261 Read article
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Mechanical Performance and Material Properties of Nsm CFRP Polymer System
Abstract: Near-surface mounting systems are an advanced embedded technique application of CFRP composites in which the efficiency of the structure is mostly dominated by polymer matrix properties and interface stress transfer mechanisms. This review presents a holistic materials-based perspective on the experiment, analytical, and numerical studies conducted on the NSM-CFRP composite system, specifically on the behavior of the epoxy adhesive, interfacial behavior of composite–substrate system, and related structure–property relationships. The literature …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 311–319 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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E-glass Fiber Epoxy Composites: Role of Al2O3/SiC Fillers in Physical, Flammability and Mechanical Characteristics
Abstract: This study investigates the effects of varying weight percentages of Silicon Carbide and Alumina particles in epoxy-based composites, fabricated through compression molding, on their physical and mechanical properties. Comparing different studies on carbon fiber-reinforced polymer (CFRP) composites, as well as glass fiber-reinforced polymer (GFRP) composites, especially with the reinforcement of nanoparticles such as silicon carbide (SiC), alumina (Al2O3) and graphene. The investigations cover fabrication methods, like vacuum infusion and compression …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 238–250 Read article