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24 articles for “Dissimilar welds”
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A Technical Review on Parametric Optimization of Welding Dissimilar Metals
Abstract: As we know that the use of stainless steel in different industrial sectors such as oil and gas, aerospace, automobile, power plant, manufacturing, etc. is high due to their higher tensile strength and toughness etc. Therefore need has arrived to think out in the merger of stainless steel with other metal which are compatible and stronger such as stainless steel. In this paper, we have studied the different technical aspects …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 43–50 Read article
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Mechanical and Micro-structural Properties of Friction Stir Welded Dissimilar Joints of Aluminium Alloys
Abstract: Abstract In this work, the microstructure and mechanical properties of friction stir welded dissimilar joints of 6101-to-6063 aluminium alloys were evaluated. Tool with round pin profile was fabricated of high speed steel material which was suitable for friction stir welding of aluminium alloys. Under monotonic tensile loading, an increase in the joint strength was observed with the increase in the tool rotational speed. The micro-hardness of friction stir zone increased …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 16–22 Read article
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A Review on Metal Inert Gas Welding of Dissimilar Steels
Abstract: Joining of dissimilar metals has found its use extensively in power generation, electronic, nuclear reactors, petrochemical and chemical industries due to environmental concerns, energy saving, high performance, cost saving and so on. However efficient welding of dissimilar metals has posed a major challenge due to difference in thermal, mechanical and chemical properties of the materials to be joined under a common welding condition. This causes a steep gradient of the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 10, Issue 1, 2020 · pp. 1–15 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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Investigation of Microhardness and Microstructure Using Friction Stir Welding of Dissimilar Aluminium Alloys
Abstract: In this paper Friction Stir Welding (FSW) of two dissimilar aluminium alloys (AA5083 and AA6061) was successfully carried out by considering their advancing and retreating side during the process. It was observed from this experiment that the materials located on advancing side experience a longer contact under the shoulder of tool during process. This contact causes deformed and undeformed material to get larger contact with each other, so that the …
Published in Journal of Communication Engineering & Systems · Vol. 8, Issue 3, 2018 · pp. 37–44 Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article
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Analysis of Process Parameters for Dissimilar Metal Welding Using MIG Welding: A Review
Abstract: The base on which automobile engine is placed is called trolley. Trolley is a type of structure in which various support parts like main channel, support channel, shaft-bar, hook angle, handle etc. are connected by using MIG welding process. Trolley has a capacity to place 18 kg engine weight, and is made of two metal parts i.e. mild steel and hot rolled steel (i.e. MS, HR). The paper deals with …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 38–41 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article
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Impact of Tool rotating speeds on the Mechanical characteristics of dissimilar friction stir-welded AZ80A-Mg – AA6061-Al joints
Abstract: In this investigation, separate AA6061-Al and AZ80A-Mg alloy plates were effectively joined through stir welding with friction. We looked closely at the weld joints' characteristics, especially their mechanical aspects. In the experiment, here were multiple tool rotating rates (rpm) of 800, 1000, 1200, 1400, and 1600 used. A cylindrical pin-equipped tool featuring a tapered profile was utilized, inserted into the AA6061 alloy plate is offset by 0.5 mm, while maintaining …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 161–168 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Dissimilar Joining Of Aluminium Alloy to Copper Using Tungsten Inert Gas Welding Process
Abstract: Aluminium-copper dissimilar joints are applicable to electrical industry. 2 mm thick aluminium alloys (A1100) sheet is joined to 1 mm thick copper (Cu-DHP) sheet using tungsten inert gas welding (TIG) process. The effect of process parameters like heat input, torch orientation, arc weaving on mechanical properties of the joint are studied. In this combination the molten pool generated by melting of aluminium edge will wet the coppersurface to form a …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 15–20 Read article
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Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
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Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach
Abstract: Welding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 381–392 Read article
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A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
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A COMPREHENSIVE REVIEW OF NOVELTY OF FRICTION STIR WELDING OF ALUMINIUM – MAGNESIUM ALLOYS FOR ADVANCED ENGINEERING APPLICATIONS
Abstract: Aluminum and magnesium based alloys are majorly finding their applications in industries like automobile, aerospace and sports applications. The joining of these dissimilar alloys is very difficult by using traditional fusion welding technique inherently because of the “brittle Inter Metallic Compounds (IMC)” like Mg2Al3 and Mg17Al12. In order to enhance the joint strength, the formation of inter metallic compounds due to friction stir welding has to be characterized at the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 7–14 Read article
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Review in Friction Stud Welding Of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 19–24 Read article
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Effect of TIG Welding Parameters on Mechanical Properties of 6082 Aluminium Alloy
Abstract: nindustrialapplicationTIGweldingplaysa vitalroleandisusedtojoinno.ofsimilarand dissimilarmetals.The presentworkinvolvestheeffectof TIGweldingparameters onmechanical properties of6082Alalloyweldedjoints.Theoptimizedparameters forbetterhardness andtensilestrengthhavebeen obtainedbyusingTaguchimethod.Further,theeffectofeachparameteronweldqualityhasbeenanalysed using ANOVA.Theresultshowsthatcarefulselectionofweldingparametersleadsto a soundweld.
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 1, 2018 · pp. 26–30 Read article
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Effect of Process Parameters on TIG Weld-Brazing of Aluminum Alloy to Galvanized Steel
Abstract: AbstractAbility to join aluminum alloy to steel enables weight reduction of automobile bodies. Gas tungsten arc welding (GTAW) process was employed to weld-braze A8011-H14 aluminum alloy to galvanized steel in lap configuration. The influence of heat input on bead formation and joint strength was investigated. The microstructural characterization was carried out using an optical microscope and scanning electron microscope. The chemical composition was analyzed using energy dispersive spectroscopy technique. The …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 8–14 Read article
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Combined Effect of Welding Speed and Tool Pin Profiles on Tensile properties of FSWAA6061-T6 Joint
Abstract: Friction stir welding is a solid state welding process for joining two similar and dissimilar materials, in which non-consumable tool with rotary motion along with transverse motion with intimate contact to weld coupon generates sound joint. In this study, tool rotation speed, tool travel speed and tool pin profile are taken to know their effect on mechanical properties of AA6061-T6. The main objective for this research is to evaluate the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 24–31 Read article