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44 articles for “Cutting Forces”
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STUDY ON EFFECT OF END MILLING PARAMETERS ON CUTTING FORCES USING RESPONSE SURFACE METHOD
Abstract: Now a day’s research over improvement of surface roughness on mechanical elements has become quite significant in the operational and aesthetical point of view. To enhance accuracy and precision, manufacturing firms are adopting automated systems in order to achieve manufacturing excellence. In the present work the effect of various process parameters like spindle speed, feed and cutting fluid composition on cutting forces in End milling process is investigated by using …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 62–72 Read article
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Investigations on Effect of Cutting Forces and Surface Finish in Plain Milling Using Box Behnken Design
Abstract: Nowadays research over improvement of machining process as a part of it cutting forces and surface finish on mechanical elements has become quite significant in the operational and aesthetical point of view. To enhance accuracy and precision, manufacturing firms are adopting automated systems in order to achieve manufacturing excellence. In the present work, the effect of various process parameters like spindle speed, feed, and depth of cut on the cutting …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 1, 2016 · pp. 17–30 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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Performance Evaluation of Vegetable Oil Based Cutting Fluids with Extreme Pressure Additive in Turning of AISI 1040 Steel
Abstract: Vegetable oils are being investigated as a potential source of environmental favorable lubricants, due to high biodegradability, renewability and good lubrication properties. The objective of this work is to determine the influence of vegetable oil based cutting fluids (sesame and coconut oil) with extreme pressure (EP) additive on machining performance in terms of cutting forces, cutting tool temperature, tool flank wear and surface roughness during turning of AISI 1040 steel …
Published in Journal of Production Research & Management · Vol. 4, Issue 3, 2014 · pp. 8–14 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 833–848 Read article
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Drilling Effect on Fiber Composites: A Review
Abstract: Composites laminates show immense mechanical properties like strength-to-weight ratio, damage tolerance, fatigue and corrosion resistance therefore conventional materials are replaced by composites in many areas such as automobile and aircraft structure. Machining of composites is very difficult than machining of a conventional material because composites are inhomogeneous and extremely abrasive. In production drilling is important machining process used to produce hole for riveted and bolted joint. There are many improvements …
Published in Journal of Experimental & Applied Mechanics · Vol. 6, Issue 3, 2015 · pp. 42–50 Read article
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Machine Learning-Driven Force Analysis for Tool Wear Prediction Systems
Abstract: A system designed to forecast tool wear by utilizing a force sensor to monitor the wear of the tool's flank and applying a Convolutional Neural Network (CNN) for forecasting purposes. The methodology is demonstrated through experiments in milling, utilizing dry machining with a ball endmill on a stainless-steel component. The flank wear of the tool is directly assessed using a digital microscope throughout the operation. The forecasts produced by the …
Published in Journal of Mechatronics and Automation · Vol. 11, Issue 3, 2024 · pp. 16–25 Read article
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Investigation on Torque and Thrust Forces in Radial Drilling of Copper Alloys
Abstract: As a part of research over improvement of machining process; cutting forces, metal removal rate (MRR) and surface finish on mechanical elements has become quite significant in the operational and aesthetical point of view. To enhance accuracy and precision by adopting energy saving techniques, manufacturing firms are adopting automated systems in order to achieve manufacturing excellence. In the present work, the effect of various process parameters like spindle speed, feed, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 6–19 Read article
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Performance Evaluation of Eco-friendly Cutting Fluid in Machining Process—An Approach towards Environmentally Friendly Production
Abstract: The machining industry's evolving environmental consciousness has prompted a growing demand for cutting fluids devoid of chlorine and sulphur, thus fostering sustainable machining practices. This surge in demand is driven by mounting apprehensions over environmental contamination and worker safety. As the industry transitions to modern cutting fluids, it becomes imperative to comprehend their effectiveness and the optimal machine parameters required for their deployment in the turning process. In our current …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 149–160 Read article
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Design and investigational study of drawability by varying blank holding force of rectangular drawn component
Abstract: The process of design and manufacturing of draw die has been carried out for rectangular shaped drawn component having thickness 1 mm of mild steel sheet has been utilized for blank material. In first phase, designed an inverted draw tool using CAD software Unigraphics NX which served the purpose of double action in a single stroke. The values of cutting force, FEA, blank holding force, tonnage of press and clearance …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 1–9 Read article
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Enhancing Cooling Efficiency in Dual Nozzle CO2-Based Vortex Tube Systems for Machining Titanium Alloys: Implications for Polymer and Composite Processing
Abstract: In machining of Titanium alloys, the cutting temperature plays a vital role that directly influences the performance and it is required to maintain as low as possible. In this study, a dual nozzle Vortex Tube Cooling System (VTCS) that supplies cool compressed CO2 gas is developed to reduce the cutting temperature in Ti-6Al-4V machining. The experiments were conducted at constant cutting and flow parameters during turning at different levels of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 284–291 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Optimization of turning process parameters for Titanium grade 5 using Taguchi method
Abstract: In the contemporary world, the standard of the surface end is most significant demand for several turned work piece due to that maker's square measure seeking to stay competitive in the market. Taguchi parameter style is a powerful tool and efficient methodology for optimizing quality and performance output of the producing method. This paper investigates the parameters poignant the surface roughness manufacture in turning method for material Titanium Grade 5. …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 2, 2019 · pp. 17–22 Read article
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Compensation of Volumetric Error in CNC Machine Tools: A Review
Abstract: In today’s high competitive market, the customer requirement for quality products has increased rapidly. Abundant researches are carried out to make machine tools more versatile and accurate in the fulfilment of such requirements. Now days the CNC machine tools of various configurations with more motion flexibility are used to prepare high quality in machined components. But still, the accuracy is not achieved up to desirable level for some of crucial …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 12–20 Read article
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Drilling of Composite Materials: A Review
Abstract: In today’s world composites are replacing metals due to their superior properties such as light weight; low wear rate etc. Composites are widely used in automobile, aerospace and aircraft structural components. While drilling composite laminates, because of high hardness, they are difficult to machine, which results in low drilling efficiency and undesirable drilling induced delamination. The present paper is intended to focus on review of various works reported on drilling …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 2, 2015 · pp. 1–10 Read article
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Development and Optimization of Cold Rolled Slitting Machine Process
Abstract: Slitting machine is now widely used for dividing a wide strip into a plurality of narrow strips or for trimming the unnecessary or unacceptable edge portion of relatively wide sheet metal stock. In some cold rolling slitting machine a problem has been found that the camber is formed at the time of cutting. When the strip passes through skin pass operation, burr is formed due to friction which will result …
Published in Journal of Production Research & Management · Vol. 9, Issue 1, 2019 · pp. 1–8 Read article
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EXPERIMENTAL INVESTIGATION OF WELDING PROCESS PARAMETERS ON MECHANICAL PROPERTIES FOR TIG WELDED AUSTENITIC STAINLESS STELL 304 JOINTS
Abstract: Minimally invasive surgeries are the most elusive, yet highly demanded subset of surgeries which requires precise knowledge of the pertinent patient. Compared to conventional surgeries, minimally invasive surgeries are characterized by less pain, low risk of infection, lesser scarring, etc. In the status quo, doctors use intuition through experience to determine the parameters for surgery such as the force required to cut, size of cut, depth of cut, etc. With …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 6–9 Read article
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Comparison of Stiffness of Skin - Simulations vs Experimental
Abstract: Minimally invasive surgeries are the most elusive, yet highly demanded subset of surgeries which requires precise knowledge of the pertinent patient. Compared to conventional surgeries, minimally invasive surgeries are characterized by less pain, low risk of infection, lesser scarring, etc. In the status quo, doctors use intuition through experience to determine the parameters for surgery such as the force required to cut, size of cut, depth of cut, etc. With …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 1–7 Read article
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Study of Hole Flanging Process in Sheet Metal: A Review
Abstract: Hole-flanging is a common sheet forming process in which a flat circular sheet with a small homocentric pre-cut hole is forced locally with a punch around a die to produce a smooth rounded lip or flanged neck. The flanged hole is used for assembly with other components or other purpose. It produces a component with higher strength. This process is often used in the industry. In this paper hole flanging …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 31–37 Read article
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Fabrication and drilling characterization of Hemp & Grewia-Optiva hybrid composite and comparison with ANN model
Abstract: In recent days the use of natural fibers has increased over synthetic fibers due to various advantages. The alkali treatment for these natural fibers further improves the adhesion between fiber and matrix and greatly enhances the mechanical properties of the composite. The present study involves the fabrication of a hybrid composite using the alkali-treated (5% NaOH concentration) natural fibers – Hemp &Grewia-optiva as reinforcement material and epoxy as a matrix …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 138–146 Read article