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132 articles for “Al-Si alloy”
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Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article
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Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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Deformation and Densification Behaviour of Sintered Aluminium Alloy and Chromium Carbide Metal Matrix Preforms
Abstract: This paper presents comprehensive experimental results focused on the deformation and densification behavior of sintered AA2618 - 2% Cr3C2 metal matrix preforms. The study specifically examines preforms with varying aspect ratios subjected to a cold upsetting process. To create the powder preforms, an initial theoretical density of 89% was achieved using a cylindrical die on a 600 kN hydraulic press. The sintering process was conducted in an electric muffle furnace, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 125–131 Read article
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Fabrication and Mechanical Characterization of Hybrid Metal Matrix Composite Castings
Abstract: This work investigates and addresses the casting of a novel hybrid composite material with tungsten carbide and aluminum-silicate particles mixed at varying weight fraction rates. Production of hybrid composite has some advantages if it is processed by near net shape techniques. The simplest method for dealing with this hybrid composite is the turbulence produced by the vortex agitating technique. The vortex mixing method is used in this study to create …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 3, 2024 · pp. 32–38 Read article
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Thermal Interaction Analysis Between Flexible Magnetic Abrasive Brush and Aluminium Alloy During Single-Pole MAF
Abstract: Magnetic Abrasive Finishing (MAF) is a precision surface‐finishing approach that employs magnetic abrasive particles (MAPs) within a managed magnetic field to eliminate micro-level material and enhance surface condition. In the finishing process, the friction created between the workpiece and the flexible magnetic abrasive brush (FMAB) leads to heat accumulation, which may badly affect the surface integrity. This study focuses on investigating the temperature distribution at the FMAB–workpiece interface to decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1906–1918 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Effects of Nano B4C Addition on the Solidification Behavior of Al-2219 Alloy Composites
Abstract: The inclusion of nano B4C particulates in Al-2219-Nano B4C alloy was investigated to understand their impact on hardness and wear characteristics. 500 nm-sized nano B4C particulates are used as reinforcements for structures in the Al2219 alloy matrix. The nanocomposites were fabricated using the two-stage liquid stir melt method with varying weight percentages (2, 4, 6, and 8 wt. %) of Nano B4C in the Al-2219 alloy matrix. Renewable energy dispersive …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 1, 2024 · pp. 31–38 Read article
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Impact of Fracture in Geometrical, Material, and Load Rate Characteristics on J-Integral
Abstract: The present study investigates the influence of load rate, geometrical parameters, and material properties on the J-integral behavior of AA2050-T84 aluminum-lithium alloy using three-dimensional elastic–plastic fracture mechanics (EPFM) analysis. Finite element simulations were carried out using the ABAQUS software to evaluate crack driving forces in compact tension (C(T)) specimens under various mechanical and thermal conditions. The study focuses on the combined effects of strain rate, temperature-dependent strain hardening, specimen thickness …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 38–45 Read article
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A Comprehensive Study of Radial Load Fluctuation on Alloy Wheels for Electric Vehicles
Abstract: Electric Vehicle’s alloy wheels are designed to allow for better heat dissipation. Manufacturers carry out many tests of a wheel to be sure, that the wheel will fit for safety reason as also their comfortability level is even bigger. Therefore, a specific design was selected for which the simulations of alloy wheel were performed under real loading conditions. The main objective of this research is to analyze the effects of …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 2, 2024 · pp. 47–56 Read article
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Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
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Evaluation of microstructure properties and characterization of fracture locus of AA5083 through equal channel angular pressing techniques
Abstract: In this investigation, a commercially available aluminium alloy called AA5083 was subjected to two passes of equal channel angular pressing utilising a route B_C at room temperature for this experiment. To evaluate the effect of AA5083, the microstructure, mechanical attributes, and wear parameters of the alloy were examined both prior to and subsequent to undergoing this technique. Using an optical microscope, microstructural investigations were performed on the pressed alloy's flow …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 270–286 Read article
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Analysis of Thermal Performance Improvement of Engine Fins by Varying the Materials and Profiles Used at High Temperatures
Abstract: In this thesis, we will design fins using various profiles and materials to identify the optimal combination for a 100cc engine. We will also test different materials for fins to evaluate the engine's heat efficiency. Our study will involve a comparison between the optimized fins and the original aluminum fins currently used. To ensure the optimal performance of the 100cc engine, we will utilize advanced analytical software to thoroughly analyze …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 Read article
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Design and Thermal Analysis of Y2O3ZrO2 Ceramic Coated IC Engine Piston Based on FEA
Abstract: This paper includes the design and thermal analysis of an uncoated & coated IC engine piston made of aluminium-silicon alloy. Thermal analysis is performed on pistons cylinder comprised of aluminium alloys covered with artistic material (Y2O3ZrO2). The bonding is done by unique material (Ni-Cr-Al). Designing is done by appropriate machine design approach and the piston dimensions are determined by finite element analysis (FEA). FEA was performed using ANSYS. The coating …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation Read article
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Investigation, Fabrication and Testing of Spur Gear Using Composite Material
Abstract: Composite materials constitute one of the favorable, efficacious material zones for tomorrow’s sustainable future through identification of materials with higher strength to weight ratio. A composite material is combination of two or more different materials with varied qualities that work together to create a material that is better than the sum of its parts. Therefore, finding some alternative material for various mechanical applications to accelerate the Indian composite industry is …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 2, 2025 · pp. 1–8 Read article
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Fabrication and Evaluation of Aluminum Hybrid Metal Matrix Composite via Powder Metallurgy Approach
Abstract: The growing demand for lightweight materials in modern automotive industries has spurred the development of Aluminum-based metal matrix composites (AMMC). Utilizing the powder metal-lurgy method for fabrication offers a cost-effective alternative to other methods. Composites of Al6061 with varying compositions of 6–18 wt% SiC (8 microns) and 6–18 wt% B4C (10 mi-crons) were prepared to assess their physical and mechanical properties. Scanning Electron Mi-croscope analysis revealed uniform dispersion of SiC …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 205–211 Read article
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A Review on Effect of Cryogenic Treatment on Wear Resistant Bearing Materials for Automotive Application
Abstract: Cryogenic processing has come as a successful supplementary process to common heat treatment, especially in improving the wear-resistant performance of materials employed in in-vehicle applications. This sub-zero processing is normally performed following quenching and before tempering, during which materials are subjected to extremely low temperatures, typically around -196°C, for prolonged periods of 24 hours. Cryogenic treatment, which involves subjecting materials to extremely low temperatures, has demonstrated promising results in changing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1–11 Read article
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Studies on the Influence of Squeezed Stir Casting Parameters on the Strengthening Properties of AZ91Mg Alloy
Abstract: In this research, optimum squeeze stir casting parameters of AZ91 Mg alloy has been investigated by considering its strengthening properties. Melting temperature, squeezed pressure, and molding temperature is the key parameters that are considered for this investigation. The result of this research reveals that 750°C melting temperature, 250 MPa squeezed pressure and 250°C molding temperature represent a significant combination with its strengthening properties in AZ91Mg alloy. This combination is confirmed …
Published in Journal of Polymer & Composites Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article