Journal of Construction Engineering, Technology & Management Article Open Access

High Strength Bolt Tightening and Verification Techniques for Steel Connections: In-Depth Study and National Survey

  1. Yoon-Si Lee Bradley University
  2. Brent Phares Institute for Transportation

Abstract

The current means and methods of verifying that high strength bolts have been properly tightened is very laborious and time consuming. In some cases, the techniques require special equipment and in other cases the verification itself may be somewhat subjective. While some commercially available verification techniques do exist, there are drawbacks such as being costly, time-consuming, and impractical to use in the field. The main objectives of this project were to explore high-strength bolt tightening and verification techniques and to investigate the feasibility of developing and implementing new alternatives. A literature search and a nationwide survey were conducted to collect and review information on various bolt tightening and verification techniques such that an understanding of available and under-development techniques could be obtained. Also, the requirements for materials, inspection and installation methods outlined in the Research Council on Structural Connections specifications were reviewed and summarized. The technology review effort presented herein was intended to seek a methodology or techniques which, in the near or long term, can be used to quantitatively and accurately determine the stress level in bolted connection. This required a preliminary evaluation of currently available technologies, including numerous nondestructive evaluation techniques that either have been proven in the laboratory or appear to have potential for bolt stress measurement. This paper summarizes all of the work completed during this project.

Keywords

References (22)

  1. Kumar S, Mahto D. Recent Trends in Industrial and other engineering applications of NDT. International Journal of Scientific & Engineering Research. 2013;4(9):183-13p.
  2. Wang T, Song G, Liu S, Li Y, Xiao H. Review of Bolted Connection Monitoring. International Journal of Distributed Sensor Networks. 2013;9(12):871213. doi:10.1155/2013/871213
  3. RCSC Committee A1. Specification for Structural Joints using High-Strength Bolts. Research Council on Structural Connections (RCSC). 2020. Available from: https://www.aisc.org/globalassets/aisc/publications/standards/a348-20w.pdf
  4. AISC. Steel Construction Manual, 15th ed. American Institute of Steel Construction (AICS). 2017.
  5. Structural Bolts. Fastenal Company. Available from: http://www.fastenal.com
  6. AISC and RCSC Calibrated Wrench or Torque Installation. Applied Bolting Technology. Available from: http://www.appliedbolting.com
  7. Twist-off Bolts. Applied Bolting Technology. Available from: http://www.appliedbolting.com
  8. Direct Tension Indicators. Applied Bolting Technology. Available from: http://www.appliedbolting.com
  9. Bickford JH: Introduction to the Design and Behavior of Bolted Joints, 3rd ed. Marcel Dekker. 1995.
  10. Skidmore-Wilhelm. Available from: http://www.skidmore-wilhelm.com
  11. Bickford JH: Introduction to the Design and Behavior of Bolted Joints, 4th ed. CRC Press. 2008.
  12. Nassar SA, Veeram AB. Ultrasonic Control of Fastener Tightening Using Varying Wave Speed. Journal of Pressure Vessel Technology. 2005;128(3):427-432. doi:10.1115/1.2218347
  13. Echometer Ultrasonic Measurement. Boltight Ltd. Available from: http://www.boltight.com
  14. Hartmann G. Potentials and Limitations of Ultrasonic Clamp Load Testing. SAE Technical Paper Series. 2007;1. doi:10.4271/2007-01-1668
  15. Measuring Strain with Strain Gages. National Instruments. Available from: http://www.ni.com
  16. Nassar SA, Meng A. Optical Monitoring of Bolt Tightening Using 3D Electronic Speckle Pattern Interferometry. Journal of Pressure Vessel Technology. 2006;129(1):89-95. doi:10.1115/1.2389024
  17. Meng A, Yang X, Nassar SA. Effect of Bearing Friction and Hole Clearance on the Clamp Load-Deformation Correlation in Bolted Joints. SAE Technical Paper Series. 2007;1. doi:10.4271/2007-01-1670
  18. Tesfa B, Horler G, Thobiani FA, Gu F, Ball AD. A clamping force measurement system for monitoring the condition of bolted joints on railway track joints and points. Journal of Physics: Conference Series. 2012;364:012021. doi:10.1088/1742-6596/364/1/012021
  19. Meng A, Nassar SA, Templeton D. A Novel Optical Method for Real-Time Control of Bolt Tightening. Journal of Pressure Vessel Technology. 2011;133(6). doi:10.1115/1.4004797
  20. The Smart Ecosystem. Smart Component Technologies Ltd. Available from: http://smartcomptech.com/ecosystem
  21. Hartman W, Lecing B, Higgs J, Tongue D. Nondestructive integrity testing of rock reinforcement elements in Australian mines. 2010 Underground Coal Operators’ Conference. University of Wollongong & the Australasian Institute of Mining and Metallurgy. 2010. p.161-10p.
  22. Zagidulin R, Zagidulin T. Nondestructive Evaluation steel bolts and studs tightening effort in casing power plant equipment using the metal strain indicator IN-01m, 11th European Conference on Non-Destructive Testing (ECNDT 2014). Curran Associates, Inc. 2014: p. 2553-5p.
Support