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9 articles for “Kaizen tools”
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Process Improvement in Automotive Parts by
Abstract: In the present scenario, the manufacturing industries globally have gone through significant change and the competition has increased dramatically. For industries, to remain competitive in this global market, continuous improvement of manufacturing system processes has become necessary. Now a day’s, various innovative techniques and management practices such as Six Sigma, Total Productive Maintenance (TPM), Total Quality Management (TQM), Just in Time (JIT), etc. are becoming popular among the business houses …
Published in Journal of Automobile Engineering and Applications · Vol. 2, Issue 1, 2015 · pp. 16–25 Read article
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Optimization of Machining Parameters for Minimum Surface Roughness Indicators during the Turning of AISI 316 L Stainless Steel
Abstract: Turning is the most common process associated with the production of cylindrical shapes because of its simplicity, rapidity and economy. However, it is one of the most complex cutting processes. Turning is considered to be a complementary process of other more important processes, and yet 70% of the generated chip comes from this cutting technique. Quality plays important role in manufacturing industry. In on-line quality control, controller is provided with …
Published in Journal of Mechatronics and Automation · Vol. 7, Issue 1, 2020 · pp. 24–30 Read article
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Productivity Improvement Using Kaizen-Muda Elimination
Abstract: In today's fiercely competitive business environment, achieving operational excellence and sustainable growth is paramount for organizations across diverse industries. The Kaizen philosophy, rooted in Japanese principles, offers a powerful framework for driving continuous improvement by systematically identifying and eliminating waste, or "muda." This paper explores the concept of Kaizen and its application in eradicating muda, paving the way for enhanced productivity, cost reduction, and a competitive advantage. Kaizen, which translates …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 1, 2024 · pp. 1–6 Read article
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Improvement of the Space Management of Any Organization Using Different Japanese Management Tool
Abstract: This paper will fully deal on the Kaizen formula and 5S of Japanese strategies for the improvement in space management of several organizations. Global markets are continuously changing and demanding product of high quality and low cost. Cottage industries play an important role in Indian economy. There are large numbers of in industries and it is emerging an as providing larger employment opportunities next to agriculture. Lean manufacturing is one …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 3, 2016 · pp. 11–16 Read article
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Implementation and Impact of Lean Manufacturing: A Critical Review and Framework for Adoption
Abstract: Lean manufacturing has become a vital approach for organizations seeking to enhance efficiency, reduce waste, and strengthen competitiveness in dynamic industrial environments. Although lean principles are well established, industries continue to experience inconsistencies in implementation outcomes due to differences in organizational readiness, employee involvement, and managerial commitment. This study critically reviews existing research on lean manufacturing to examine its practical impact, the factors influencing its success, and the challenges that …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 1–7 Read article
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Evolution of Lean Manufacturing in Mechanical Industries: From Traditional Tools to Digital Transformation
Abstract: Lean manufacturing has long been a foundational strategy for enhancing productivity, reducing operational waste, and improving overall efficiency in mechanical industries. Initially developed as part of the Toyota Production System, lean principles focused on eliminating non-value-adding activities and streamlining processes using a set of well-established tools such as 5S, Kaizen, Kanban, and value-stream mapping. Over the decades, these principles have been adopted and refined globally, particularly within the mechanical sector, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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Optimization of Production Processes to Minimize Waste and Improve Efficiency in Automobile Servicing Plant Using Lean Six Sigma
Abstract: This study focuses on optimizing production processes within an automobile servicing plant to minimize waste and enhance efficiency through the application of lean six sigma (LSS) methodologies. Utilizing a case study approach, the research addresses real-time challenges related to productivity and waste reduction. Data collection involves assessing machine functionality metrics, material and labor flow at various stages of the servicing process. The optimization strategy integrates lean tools including value stream …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 2, 2024 · pp. 47–63 Read article
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A Lean Manufacturing Approach for Optimization of Lithium-Ion Battery Supply Chains Management
Abstract: The rise of electric vehicles (EVs), energized by the rapid uptake from customers, is propelling an explosion in demand for -running efficient and economical lithium-ion battery supply chains. In answering the call, this paper delves into the application of lean manufacturing principles to optimize lithium-ion battery (LIB) supply chain management by significantly decreasing waste, lead times, and enhancing overall production efficiency. Lean tools are applied for the analysis of battery …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 · pp. 9–18 Read article
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Integrating Genetic Algorithms with Lean Manufacturing for Enhanced Production Efficiency
Abstract: Lean manufacturing is a well-established philosophy focusing on the systematic reduction of waste and the ongoing development of value supplied to the customer. It emphasizes efficiency, quality, and adaptability through ideas such as just-in-time production, continuous improvement (Kaizen), and value stream optimization. However, the increased complexity of modern production systems, driven by global rivalry, product variety, and rapid technology innovation, has shown the limitations of classic lean tools in achieving …
Published in Journal of Production Research & Management · Vol. 15, Issue 3, 2025 · pp. 38–43 Read article