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6 articles for “Iron ore”
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Iron Ore Beneficiation through Reverse Flotation: Advances in Nanobubble-Assisted Flotation Technology for Lean Grade Ore Upgradation and Silica Removal: A Review
Abstract: The global demand for high-grade iron ore concentrates continues to surge as readily available rich ores become depleted. Iron ore beneficiation through froth flotation has emerged as a critical technology for upgrading lean-grade iron ores (typically 25–35% Fe) to produce high-quality concentrates (64–70% Fe) suitable for direct reduction and blast furnace operations. This comprehensive review examines the fundamental principles of flotation in iron ore beneficiation, with particular emphasis on the …
Published in International Journal of Minerals · Vol. 3, Issue 1, 2026 · pp. 1–30 Read article
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Optical Image Sensing and Analysis of Iron Ore Pellets: A Machine Learning Approach
Abstract: The present work is aimed to improve quality control in steel production using SEM imaging and machine learning. High-resolution SEM images of iron ore pellets, primarily composed of hematite and magnetite, are analyzed to understand their microstructural features, which significantly impact pellet performance during reduction processes. Traditional microstructure analysis is manual, time- consuming, and prone to inconsistencies. This study proposes an automated approach using K-Means Clustering, Canny Edge Detection, DBSCAN, …
Published in Journal of Instrumentation Technology & Innovations · Vol. 15, Issue 3, 2025 · pp. 7–18 Read article
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Hydrogen-based Steel Making - The future?
Abstract: The largest energy consumer i.e. 5% of global energy consumption and 7% of global CO2 emissions are produced by the iron and steel sector. The steel industry is a significant contributor to anthropogenic CO2 emissions, largely due to the use of carbon as a reducing agent in the production of virgin steel. The main cause of these emissions is the decrease in iron ore. While recycling scrap steel in electric …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 2, 2024 · pp. 38–65 Read article
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Concentrated Solar Energy in Iron Production: Towards Zero-Carbon Metallurgy
Abstract: Given the importance of environmental protection in modern societies, one of the objectives of industrial strategies in general and the metallurgical industries in particular is to find new, ecologically acceptable energy sources. One of these energy sources is solar energy, which, when properly concentrated, has a lot of promise for high temperature applications like those needed in metallurgical operations. In this work, we suggest using focused sun energy to make …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 01–10 Read article
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Eco-Friendly Steel Making for a Sustainable Future
Abstract: The iron and steel industry is one of the most energy-intensive sectors, accounting for approximately 5% of global energy consumption and contributing around 7% of worldwide CO2 emissions. The industry's carbon footprint is particularly challenging to reduce, as carbon plays a crucial role as a stoichiometric reducing agent in conventional steel production. The reduction of iron ore during the manufacture of primary (virgin) steel is responsible for a sizable amount …
Published in Journal of Energy, Environment & Carbon Credits · Vol. 15, Issue 3, 2025 · pp. 6–31 Read article
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Experimental and Simulation Study on Reduction Kinetics of Magnetite Ore by using Hydrogen
Abstract: In the present work, magnetite ore fines pellets were prepared for a study of reduction kinetics using hydrogen gas. In the present work, various parameters are investigated to assess their influence on reduction kinetics with respect to hydrogen utilisation. The different input variables influence the process, yielding the reduction fraction. The effect of temperature on reduction kinetics with hydrogen flow rate was explored for the optimum value of these parameters. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 Read article