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Journal of Experimental & Applied Mechanics Original Research

Recent Trends in Rotary Kiln and Refractory Material Patterns in Cement Production: A Review Approach

  1. Suhas Padawe Department of Automation and Robotics, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur
  2. G.M. Dhote Department of Mechanical Engineering, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur
  3. Devendra Y. Shahare Department of Mechanical Engineering, Yeshwantrao Chavan College of Engineering (YCCE), Nagpur
  4. Amol Kinkar Calderys India Refractories Limited, Butibori Maharashtra Industrial Development Corporation (MIDC)

Abstract

The manufacturing of cement and other industrial operations depend heavily on rotary kilns, which use refractory materials to endure high temperatures and challenging chemical conditions. With an emphasis on their effects on durability and operating efficiency, this study looks at the most recent developments in rotary kiln technology and refractory material choices. Various rotary kiln designs, typical refractory material patterns, and the difficulties posed by kiln failures are all covered. The research emphasizes how crucial it is to maximize the performance of refractory linings in order to improve chemical resistance, reduce wear, and increase heat transmission. Additionally, simulation methods and mathematical modelling methodologies for rotary kiln process analysis are investigated, providing insights into energy optimization and efficiency enhancements. The potential of emerging technologies to enhance process sustainability is also examined, including digital twin models and microwave-assisted calcination. This study offers helpful advice for choosing suitable refractory materials and optimizing rotary kiln operation to achieve increased efficiency, lifespan, and environmental sustainability in cement production by examining important research and industry practices.

Keywords

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