International Journal of Environmental Noise and Pollution Control Review Article

Recycling of Waste Cloths for Greener Future

  1. Ravikant Nanwatkar Department of Mechanical Engineering, STES’s NBN Sinhgad Technical Institutes Campus, Ambegaon, SPPU, Pune
  2. Tejas Rasal Department of Engineering Science, STES’s NBN Sinhgad Technical Institutes Campus, Ambegaon, SPPU, Pune
  3. Rohan Manthale Department of Engineering Science, STES’s NBN Sinhgad Technical Institutes Campus, Ambegaon, SPPU, Pune
  4. Dev Kalbende Department of Engineering Science, STES’s NBN Sinhgad Technical Institutes Campus, Ambegaon, SPPU, Pune
  5. Darshan Meshram Department of Engineering Science, STES’s NBN Sinhgad Technical Institutes Campus, Ambegaon, SPPU, Pune

Abstract

The exponential development of fashion and textile industries around the world largely increase, the production of waste cloth has grown by a steep rate, presenting serious environmental issues in terms of landfill garbage, greenhouse gas emissions and waste depletion. Millions of tons of textiles are disposed of every year, and the recycling of waste cloth has become one of the critical solutions to a circular economy in the process of eliminating environmental degradation. This paper examines the recycling of waste fabrics as an efficient way of reducing waste textiles besides promoting sustainable development. The main aim of the given research is to compare the possibility of recycling of different types of textiles using mechanical, chemical depolymerization, and imaginative upcycling techniques, in terms of their feasibility, efficiency, and environmental advantages. The research is a mixed approach where literature review, experimental analysis, and case study of textile recycling industries have been used. The data is processed to determine material recovery, energy use, and carbon footprint impacts of each approach. The most critical results show that mechanical recycling can be used to recycle natural fibers, including cotton and wool, but chemical recycling can be used to recycle synthetic fibers, including polyester, and recover almost virgin quality fibers. Despite being small-scale, upcycling practices have a great impact on the local economies and social sustainability through job creation and promotion of eco- friendly consumer behavior. In general, the study shows that the effective waste cloth recycling can significantly decrease the landfills, save the natural resources, and decrease the emission of CO 2. Textile recycling can be a transformative element in attaining a green, more sustainable future through the addition of recycling technologies, public awareness and policy support. This paper explains why the implementation of the circular textile systems should become the foundation of worldwide environmental sustainability and conscious consumption.

Keywords

References (33)

  1. Biyada S, Urbonavičius J. Circularity in textile waste: Challenges and pathways to sustainability. Cleaner Engineering and Technology. 2025;24:100905. doi:10.1016/j.clet.2025.100905
  2. Shamsuzzaman M, Islam M, Mamun MAA, Rayyaan R, Sowrov K, Islam S, et al. Fashion and textile waste management in the circular economy: A systematic review. Cleaner Waste Systems. 2025;11:100268. doi:10.1016/j.clwas.2025.100268
  3. Manikant Tripathi, Minaxi Sharma, Saroj Bala, Vijay Kumar Thakur, Anoop Singh, Kavya Dashora, Phil Hart, & Vijai Kumar Gupta (2024). Recent technologies for transforming textile waste into value-added products: A review. Current Research in Biotechnology, 7, 100225.
  4. Dissanayake DGK, Weerasinghe DU. Fabric Waste Recycling: a Systematic Review of Methods, Applications, and Challenges. Materials Circular Economy. 2021;3(1). doi:10.1007/s42824-021-00042-2
  5. Bengtsson J, Peterson A, Idström A, de la Motte H, Jedvert K. Chemical Recycling of a Textile Blend from Polyester and Viscose, Part II: Mechanism and Reactivity during Alkaline Hydrolysis of Textile Polyester. Sustainability. 2022;14(11):6911. doi:10.3390/su14116911
  6. Tony Yesodharan, , Braun, F. I. A., & Energiteknik, K. (2021). Depolymerization of Polyester and Nylon 6 in a Co- Process using Neutral Hydrolysis. Thesis. Aalborg University. oai:pure.atira.dk:studentproject/f2aaa0bc-b734-474a-85f0-fbeabf2de3a6
  7. Wang Y. Fiber and Textile Waste Utilization. Waste and Biomass Valorization. 2010;1(1):135-143. doi:10.1007/s12649-009-9005-y
  8. Schuch AB. The chemical recycle of cotton. Revista Produção e Desenvolvimento. 2016;2(2):64-76. doi:10.32358/rpd.2016.v2.155
  9. Elsayed S, Hellsten S, Guizani C, Witos J, Rissanen M, Rantamäki AH, et al. Recycling of Superbase-Based Ionic Liquid Solvents for the Production of Textile-Grade Regenerated Cellulose Fibers in the Lyocell Process. ACS Sustainable Chemistry & Engineering. 2020;8(37):14217-14227. doi:10.1021/acssuschemeng.0c05330
  10. Moriam K, Sawada D, Nieminen K, Hummel M, Ma Y, Rissanen M, et al. Towards regenerated cellulose fibers with high toughness. Cellulose. 2021;28(15):9547-9566. doi:10.1007/s10570-021-04134-9
  11. Ma Y, Nasri-Nasrabadi B, You X, Wang X, Rainey TJ, Byrne N. Regenerated Cellulose Fibers Wetspun from Different Waste Cellulose Types. Journal of Natural Fibers. 2020;18(12):2338-2350. doi:10.1080/15440478.2020.1726244
  12. Michud A, Tanttu M, Asaadi S, Ma Y, Netti E, Kääriainen P, et al. Ioncell-F: ionic liquid-based cellulosic textile fibers as an alternative to viscose and Lyocell. Textile Research Journal. 2015;86(5):543-552. doi:10.1177/0040517515591774
  13. Athanasopoulos P, Zabaniotou A. Post-consumer textile thermochemical recycling to fuels and biocarbon: A critical review. Science of The Total Environment. 2022;834:155387. doi:10.1016/j.scitotenv.2022.155387
  14. Ruiz B, Fuente E, Pérez A, Taboada-Ruiz L, Sanz JM, Calvo LF, et al. Employment of conventional and flash pyrolysis for biomass wastes from the textile industry with sustainable prospects. Journal of Analytical and Applied Pyrolysis. 2023;169:105864. doi:10.1016/j.jaap.2023.105864
  15. Özsin G, Pütün AE. An investigation on pyrolysis of textile wastes: Kinetics, thermodynamics, in-situ monitoring of evolved gasses and analysis of the char residue. Journal of Environmental Chemical Engineering. 2022;10(3):107748. doi:10.1016/j.jece.2022.107748
  16. Rittfors, (2020). Thermochemical textile recycling Investigation of pyrolysis and gasification of cotton and polyester. Master’s thesis in Innovative and Sustainable Chemical Engineering. https://hdl.handle.net/20 500.12380/301040
  17. Balcik-Canbolat C, Ozbey B, Dizge N, Keskinler B. Pyrolysis of commingled waste textile fibers in a batch reactor: Analysis of the pyrolysis gases and solid product. International Journal of Green Energy. 2016;14(3):289-294. doi:10.1080/15435075.2016.1255634
  18. Yousef S, Kalpokaitė-Dičkuvienė R, Baltušnikas A, Pitak I, Lukošiūtė SI. A new strategy for functionalization of char derived from pyrolysis of textile waste and its application as hybrid fillers (CNTs/char and graphene/char) in cement industry. Journal of Cleaner Production. 2021;314:128058. doi:10.1016/j.jclepro.2021.128058
  19. Kwon D, Yi S, Jung S, Kwon EE. Valorization of synthetic textile waste using CO2 as a raw material in the catalytic pyrolysis process. Environmental Pollution. 2021;268:115916. doi:10.1016/j.envpol.2020.115916
  20. Yousef S, Eimontas J, Striūgas N, Mohamed A, Abdelnaby MA. Morphology, compositions, thermal behavior and kinetics of pyrolysis of lint-microfibers generated from clothes dryer. Journal of Analytical and Applied Pyrolysis. 2021;155:105037. doi:10.1016/j.jaap.2021.105037
  21. Piribauer B, Bartl A, Ipsmiller W. Enzymatic textile recycling – best practices and outlook. Waste Management & Research: The Journal for a Sustainable Circular Economy. 2021;39(10):1277-1290. doi:10.1177/0734242x211029167
  22. Ribul M, Lanot A, Tommencioni Pisapia C, Purnell P, McQueen-Mason SJ, Baurley S. Mechanical, chemical, biological: Moving towards closed-loop bio-based recycling in a circular economy of sustainable textiles. Journal of Cleaner Production. 2021;326:129325. doi:10.1016/j.jclepro.2021.129325
  23. Muratov G, Kim C. Enzymatic hydrolysis of cotton fibers in supercritical CO2. Biotechnology and Bioprocess Engineering. 2002;7(2):85-88. doi:10.1007/bf02935884
  24. Gritsch SM, Mihalyi S, Bartl A, Ipsmiller W, Jenull-Halver U, Putz RF, et al. Closing the cycle: Enzymatic recovery of high purity glucose and polyester from textile blends. Resources, Conservation and Recycling. 2023;188:106701. doi:10.1016/j.resconrec.2022.106701
  25. Leal Filho W, Ellams D, Han S, Tyler D, Boiten VJ, Paço A, et al. A review of the socio-economic advantages of textile recycling. Journal of Cleaner Production. 2019;218:10-20. doi:10.1016/j.jclepro.2019.01.210
  26. Synder Filtration Membrane Filters: Nanofiltration, Microfiltration and Ultrafiltration. https://synderfiltration.com/nanofiltration/membranes
  27. Aluigi A, Vineis C, Tonin C, Tonetti C, Varesano A, Mazzuchetti G. Wool Keratin-Based Nanofibres for Active Filtration of Air and Water. Journal of Biobased Materials and Bioenergy. 2009;3(3):311-319. doi:10.1166/jbmb.2009.1039
  28. Lau WJ, Ismail AF. Polymeric nanofiltration membranes for textile dye wastewater treatment: Preparation, performance evaluation, transport modelling, and fouling control — a review. Desalination. 2009;245(1-3):321-348. doi:10.1016/j.desal.2007.12.058
  29. Nguyen G, Grzybowska-Pietras J, Broda J. Application of Innovative Ropes from Textile Waste as an Anti-Erosion Measure. Materials. 2021;14(5):1179. doi:10.3390/ma14051179
  30. Hyvärinen, J. (2022). Utilization of Cotton and Polyester Blend Textile Waste in Soil Applications. Bachelor’s Thesıs.
  31. University, of Bielsko-Biala, Faculty of Materials, Civil and Environmental Engineering, Institute of Textile Engineering and Polymer Materials, Willowa 2, Bielsko-Biala, Poland, Broda J, Gawłowski A, Rom M, Laszczak R, University, of Bielsko-Biala, Faculty of Materials, Civil and Environmental Engineering, Institute of Textile Engineering and Polymer Materials, Willowa 2, Bielsko-Biala, Poland, et al. Innovative Geotextiles for Reinforcement of Roadside Ditch. Tekstilec. 2016;59(2):115-120. doi:10.14502/tekstilec2016.59.115-120
  32. Zornberg JG. Functions and Applications of Geosynthetics In Roadways. Procedia Engineering. 2017;189:298-306. doi:10.1016/j.proeng.2017.05.048
  33. Ghosh SK, Bhattacharyya R, Mondal MM, Choudhury PK, Sanyal T. Design and development of woven jute geotextiles for potential applications in the field of geotechnical constructions. The Journal of The Textile Institute. 2014;106(5):550-563. doi:10.1080/00405000.2014.929272