sand casting
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Reduction of Shrinkage-Porosity Defects in Sand Casting Using Finite Element Analysis: A Review
Abstract: Today production of casting is easy but market requirement is quality casting. Earlier casting is made with large no. of defects due to large no. of process parameter in casting process. Specially, to predict phase transformation is very critical. As the problem of automation in process, shortage of skill labour now a days; casting simulation requirement is high and it is identifies defects earlier without making actual casting. This process …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 1–5 Read article
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Solidification Curve Analysis of Cylindrical Casting by FEM
Abstract: In casting process, molten metal is solidified in mould cavity. Solidification process majorly classify into three different sections: (i) liquefaction (ii) solidify (iii) after solidification. In all three processes, one parameter which is called 'IHTC' (Intermediate Heat Transfer Coefficient), is varies with time. IHTC coefficient depends on shape, size, type of casting etc., so, it is continuously varies with all dependent functions. So, establishment of IHTC value is a very …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 44–49 Read article
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Casting Through Simulation- A Review
Abstract: In today’s competitive environment every foundry industries requires minimum rejection of component; rejection is caused by undesired uncertainty found in component’s it can be shrinkage cavity, sand inclusion, cold shuts etc. Reduce defect probability we need better setup and proper process control parameters without shop floor trials. Therefore industries develops many software packages for simulation of casting process it shows the virtual view like mould filling, solidification, cooling meanwhile it …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 12–17 Read article
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Effect of Magnetic Field on Casting Parameters
Abstract: AbstractThe casting process is one of the oldest manufacturing methods involving squeezing / jolting the green sand used as moulding material, and further was developed with use of binders such as clay/organic resins. The constants search for newer moulding material lead to the magnetic mould involving steel shots and application of magnetic field. The preliminary trials on one of the process parameters i. e. Magnetic field was carried out and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 30–35 Read article