Volume 12, Issue 3 (2025)
Table of contents
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Analysis of Die Corner Gap Formation for Strain Hardening Materials in ECAP Through an Upper Bound Sensitivity Approach: A Comparative Study
Abstract: In recent work, using a proposed central composite factorial analysis, the upper-bound theorem's theoretical concept for the equal channel angular pressing process are used. The upper-bound theorem-based theoretical solutions consider Tresca friction conditions and varied fillet radii at the die channel junction. When using AA5083's uniaxial mechanical properties, isotropic nonlinear work hardening is assumed. The ratio of the cumulative effective plastic strain to the time generated by the deformation zones, …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 1–22 Read article
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Eco-Design Approaches in Modern Machine Tool Construction
Abstract: In the contemporary landscape of manufacturing, sustainability is no longer optional; it is imperative. Within this context, machine tool construction presents a unique set of challenges and opportunities: these heavy, energy-intensive pieces of capital equipment operate across long lifecycles, consume substantial embodied energy and materials, and eventually require disposal or remanufacture. This study explores eco-design approaches tailored specifically to modern machine tools, covering the full lifecycle from material sourcing and …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 23–29 Read article
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Energy-Efficient Design Strategies for Sustainable Machine Tool Development
Abstract: The design of energy-efficient machine tools is essential for promoting sustainable manufacturing, as it addresses the significant energy consumption and carbon emissions generated by these tools in industrial settings. This study investigates innovative design approaches that enhance energy efficiency, with a focus on lightweight materials, improved drive systems, smart control frameworks, and methods for recovering energy. Implementing lighter structural materials allows machine tools to operate with less force, which in …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 30–34 Read article
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Finite Element Modelling of Contact Stresses in Helical Gear Systems
Abstract: Helical gears are widely used in modern power‐transmission systems because of their high load‐carrying capacity, smooth meshing action, and increased overlapping of gear teeth. However, the design of helical gear pairs is constrained by contact stresses generated at the mating tooth surfaces, which can lead to surface fatigue (pitting), micro-cracking, and ultimately gear failure. Traditional analytical methods, such as those of the American Gear Manufacturers Association (AGMA) or International Organization …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 35–39 Read article
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Numerical Investigation of AA5053 Through Equal Channel Angular Pressing Technique: An Overview
Abstract: Equal channel angular pressing is recognized as the predominant method for bulk severe plastic deformation processing and has been employed for refining the grain structure in numerous metals and alloys. This study utilized finite element analysis to examine the processing of metallic billets through simple shear deformation. For the study, the die channel angle was chosen based on achieving the minimum energy consumption to induce maximum uniform strain. Among the …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 40–47 Read article