Journal of Thin Films, Coating Science Technology & Application Research Article

The Influence of Surface Modification on the Core Characteristics of Photografted Coir Fibers

  1. Haydar U. Zaman ✉ Assistant Professor, Department of Physics, National University College of Bangladesh and Institute of Radiation and Polymer Technology, Bangladesh Atomic Energy Commission, P.O. Box-3787, Savar, Dhaka, Bangladesh

This is an unedited manuscript accepted for publication and provided as an Article in Press for early access at the author’s request. The article will undergo copyediting, typesetting, and galley proof review before final publication. Please be aware that errors may be identified during production that could affect the content. All legal disclaimers of the journal apply.

Abstract

Polymer mixtures strengthened with natural fibers can exhibit markedly different mechanical properties and resistance to environmental degradation depending on how their interfacial layers are arranged. Coir, an important plant-derived fiber, can be incorporated into substances such as polyacrylate through several methods to achieve desired properties and textures. However, its high-water absorption tendency, inadequate surface adhesion, and poor interaction between the untreated fiber and the polymer matrix lead to separation over time. To improve these characteristics, appropriate surface modification is essential. Nevertheless, the hydroxyl groups found in cellulose and lignin make coir fiber inherently hydrophilic. Sufficient surface modification is required to enhance the aforementioned properties. The fibers were treated with different types of acrylate monomers at varying concentrations in methanol and subsequently cured under UV radiation. Darocur-1173 was added as a photoinitiator and activated light-induced polymerization. Monomer concentration and irradiation dosage were optimized in terms of grafting efficiency and tensile properties. Urea was incorporated into the optimal formulation and significantly improved the elongation characteristics. The ability of the acrylate monomer treatment to remove contaminants from the fiber surfaces was confirmed through scanning electron microscopy (SEM) analysis. Based on the SEM morphological examination of modified coir fibers, fibers treated with 2-hydroxyethyl methacrylate monomer showed fewer impurities, with less lignin and hemicellulose removed than those subjected to other chemical treatments. The moisture absorption behavior of the modified sample exhibited a substantially lower level compared with the untreated sample. Artificial aging tests indicated that the tensile properties of the modified sample could become inferior to those of the untreated sample in terms of their degradation period. This demonstrates the significant improvement achieved in coir fibers through the application of a straightforward, fast, and environmentally friendly photo-grafting method. Therefore, it offers considerable potential for industrial applications, including the production of brushes, floor mats, heavy-duty ropes, coarse nets, and similar products.

Keywords

References (40)

  1. 1. Oksman K, Mathew AP, Långström R, Nyström B, Joseph K. The influence of fibre microstructure on fibre breakage and mechanical properties of natural fibre reinforced polypropylene. Composites Science and Technology. 2009 Sep 1;69(11-12):1847-53.
  2. 2. Luo C, Lin T, Zhong Y, Liu W, Zhang Z, Li S, Jin L, Wang C. Effects of cellulose nanocrystal-based hybrid modification on flax/polypropylene composites. Cellulose. 2024 May;31(8):4989-5011.
  3. 3. Ferede E, Atalie D. Mechanical and water absorption characteristics of sisal fiber reinforced polypropylene composite. Journal of Natural Fibers. 2022 Nov 28;19(16):14825-38.
  4. 4. Liu Y, Huang J, Ou M, Ma Y, Sanjay MR. Application potential of novel natural cellulosic fibers in sustainable composites: A short review of research progress from 2020 to 2024. Journal of Natural Fibers. 2025 Dec 31;22(1):2556289.
  5. 5. Parodo G, Sorrentino L, Turchetta S, Moffa G. Manufacturing of sustainable composite materials: The challenge of flax fiber and polypropylene. Materials. 2024 Sep 28;17(19):4768.
  6. 6. Geethamma VG, Mathew KT, Lakshminarayanan R, Thomas S. Composite of short coir fibres and natural rubber: effect of chemical modification, loading and orientation of fibre. Polymer. 1998 Jan 1;39(6-7):1483-91.
  7. 7. Hebelstrup KH, Azariadis A, Cordes A, Henriksen PS, Brinch-Pedersen H. Prehistoric plant exploitation and domestication: an inspiration for the science of de novo domestication in present times. Plants. 2023 Jun 14;12(12):2310.
  8. 8. Duke JA: CRC handbook of nuts, CRC press; 2018.
  9. 9. Ramachandran A, Mavinkere Rangappa S, Kushvaha V, Khan A, Seingchin S, Dhakal HN. Modification of fibers and matrices in natural fiber reinforced polymer composites: a comprehensive review. Macromolecular rapid communications. 2022 Sep;43(17):2100862.
  10. 10. Akter M, Uddin MH, Anik HR. Plant fiber-reinforced polymer composites: a review on modification, fabrication, properties, and applications. Polymer Bulletin. 2024 Jan;81(1):1-85.
  11. 11. Molla A, Al Moyeen A, Mahmud RM, Haque MJ. Plant fiber-reinforced green composite: a review on surface modification, properties, fabrications and applications. Materials Open Research. 2024 Mar 20;3(6):6.
  12. 12. Hua L, Zadorecki P, Flodin P. Cellulose fiber‐polyester composites with reduced water sensitivity (1)—chemical treatment and mechanical properties. Polymer composites. 1987 Jun;8(3):199-202.
  13. 13. Islam R, Islam T, Nigar F, Saha S, Tapash A, Sharmin N, Dey K, Mustafa AI, Khan RA, Khan MA, Zaman HU. Fabrication and mechanical characterization of jute fabrics: reinforced polyvinyl chloride/polypropylene hybrid composites. International Journal of Polymeric Materials. 2011 Jul 1;60(8):576-90.
  14. 14. Khan RA, Khan MA, Sharmin N, Rahman A, Nahar S, Sarker B, Dey K, Zaman HU, Bhuiyan ZH, Mollah MZ. Fabrication and mechanical characterization of jute fiber-reinforced melamine matrix composite. Polymer-Plastics Technology and Engineering. 2011 Jan 11;50(2):147-52.
  15. 15. Hossain MI, Roy T, Ali MY, Islam MT, Arju SN, Sarker F. Mechanical performance improvement of jute/PP composites via pigment dyeing and alkali treatment. Polymer Bulletin. 2026 Sep;83(9):473.
  16. 16. Magesh M, Satheesh SM, Tejasree G, Parveen RA, Raj AH, Afzhar SM, Nithish R. Numerical Study on Tensile and Flexural Characteristics of Sisal Fiber–Reinforced Epoxy Composites. InEPJ Web of Conferences 2026 (Vol. 355, p. 05002). EDP Sciences.
  17. 17. Khan RA, Khan MA, Khan AH, Hossain MA. Effect of gamma radiation on the performance of jute fabrics-reinforced polypropylene composites. Radiation Physics and Chemistry. 2009 Nov 1;78(11):986-93.
  18. 18. Khan MA, Bhattacharia SK, Ahmed MM, Asim RR. Effect of pretreatment with ultraviolet radiation on the physicomechanical properties of photocured coir (Cocos nucifera) fiber with 1-ethyl-2-pyrrolidone (1-E-2-P) monomer. Polymer-Plastics Technology and Engineering. 2006 May 1;45(4):487-94.
  19. 19. Zaman HU, Khan MA, Khan RA, Sharmin N. Effect of chemical modifications on the performance of biodegradable photocured coir fiber. Fibers and Polymers. 2011 Sep;12(6):727-33.
  20. 20. Sawpan MA, Khan MA, Abedin MZ. Surface modification of jute yarn by photografting of low‐glass transition temperature monomers. Journal of applied polymer science. 2003 Feb 7;87(6):993-1000.
  21. 21. Khan F. Photoinduced graft− copolymer synthesis and characterization of methacrylic acid onto natural biodegradable lignocellulose fiber. Biomacromolecules. 2004 May 10;5(3):1078-88.
  22. 22. Rahman MM, Khan MA. Surface treatment of coir (Cocos nucifera) fibers and its influence on the fibers’ physico-mechanical properties. Composites science and technology. 2007 Sep 1;67(11-12):2369-76.
  23. 23. Khan MA, Siraj MS, Rahman MM, Drzal LT. Improvement of mechanical properties of coir fiber (Cocus nucifera) with 2-hydroxyethyl methacrylate (HEMA) by photocuring. Polymer-Plastics Technology and Engineering. 2003 Jan 4;42(2):253-67.
  24. 24. Kuriakose S, Varma D, Vaisakh VG. Mechanical behaviour of coir reinforced polyester composites–an experimental investigation. International Journal of Emerging Technology and Advanced Engineering. 2012 Dec;2(12):751-7.
  25. 25. Zaman HU, Khan MA, Khan RA. Surface modification of jute fabrics using acrylic monomers: Effect of additives. International Journal of Polymeric Materials. 2011 Sep 1;60(10):754-65.
  26. 26. Margavi MR, Talaeipour M, Hemmasi AH, Bazyar B, Ghasemi I. Fabrication of Novel Biocomposite Made of Chemically Treated Sludge Fibers and Various Molecular Weight Polypropylene. BioResources. 2023 Apr 1;18(2):3479.
  27. 27. Khan RA, Zaman HU. Fabrication and Characterization of Paper-Sludge Reinforced Polypropylene Composites. International Journal of Chemical Separation Technology. 2022;8(2):15-26.
  28. 28. Doğan A, Güneş Ç. Mechanical and thermal properties of short banana fiber reinforced polyoxymethylene composite materials dependent on alkali treatment. Materials Testing. 2024 Apr 25;66(4):625-35.
  29. 29. Jordan W, Chester P. Improving the properties of banana fiber reinforced polymeric composites by treating the fibers. Procedia engineering. 2017 Jan 1;200:283-9.
  30. 30. Sebastian S, Divya PV. Performance evaluation of grafted coir fibers, yarns and geotextiles: a multi-exposure analysis of strength, durability and degradation. International Journal of Geosynthetics and Ground Engineering. 2026 Feb;12(1):3.
  31. 31. Li L, Peng T, Zhang Q. Durability of chemically treated coir geotextiles coated with epoxy resin in different degradation environments. Acta Geotechnica. 2025 Sep;20(9):4613-29.
  32. 32. Vivek, Shafi Mir M, Sehgal R. Studies of modulus of resilience on unpaved roads reinforced with untreated/treated coir geotextiles. Journal of Natural Fibers. 2022 Nov 28;19(16):13563-73.
  33. 33. Rao V. Radiation processing of polymers. Advances in polymer processing. 2009 Jan 1;14:402-37.
  34. 34. Imoisili PE, Jen TC. Mechanical properties of polyester resin reinforced with treated plantain pseudo steam fibers. Key Engineering Materials. 2022 May 13;917:32-7.
  35. 35. Jahan E, Akter M, Hasan M. Effect of fibre ratio and chemical treatment on the properties of pineapple leaf and betel nut husk fibre-reinforced hybrid polypropylene composites. Advances in Materials and Processing Technologies. 2020 Jul 2;6(3):637-46.
  36. 36. Siakeng R, Jawaid M, Tahir PM, Siengchin S, Asim M. Improving the properties of pineapple leaf fibres by chemical treatments. InPineapple leaf fibers: processing, properties and applications 2020 Feb 14 (pp. 55-71). Singapore: Springer Singapore.
  37. 37. Ma L, He LJ, Shao SY. Study on effect of surface treating method on mechanical behavior of three plant fiber reinforced polypropylene composites. Polymers and Polymer Composites. 2017 Jan;25(1):93-102.
  38. 38. Rubiano-Navarrete AF, Rodríguez Sandoval P, Torres Pérez Y, Gómez-Pachón EY. Effect of fiber loading on green composites of recycled HDPE reinforced with banana short fiber: Physical, mechanical and morphological properties. Polymers. 2024 Nov 26;16(23):3299.
  39. 39. Meon MS, Othman MF, Husain H, Remeli MF, Syawal MS. Improving tensile properties of kenaf fibers treated with sodium hydroxide. Procedia Engineering. 2012 Jan 1;41:1587-92.
  40. 40. Aziz SH, Ansell MP. The effect of alkalization and fibre alignment on the mechanical and thermal properties of kenaf and hemp bast fibre composites: part 2–cashew nut shell liquid matrix. Composites Science and Technology. 2004 Jul 1;64(9):1231-8.

Read more of it

Subscribe to one journal or build your own list of several. One invoice, one payment, access for a full year.

Subscribe to journals →

Publish your article

Peer-reviewed journals across every subject, with open access options. Send your manuscript to the right editor today.

Publish with us → Calculate your APC
Support